Page 72 - SSAB Welding Handbook Edition 2
P. 72

©2009-2019 by SSAB Group of companies (SSAB). All rights reserved. Only digital PDF file. No distribution. No printing allowed!
                            No part of this handbook may be reproduced in any form or by any means without permission in writing from SSAB.
          12.0 The use of shielding gas Welding handbook










          Argon
                             ©SSAB
          The addition of argon in the shielding gas promotes
          the formation of the arc during welding. An electric
          arc in the gap between the electrode and the work
          piece can be established when the atoms are ionized
          to ions and electrons, see fig. 12.5. Argon atoms are
          ionized relatively easily. Consequently, argon    Fig. 12.6: The penetration profile promoted by a shielding gas with
                                                           high argon content.
          promotes easy arc striking.

                        Anode                              The negative effects from a relatively small and
                                                           narrow penetration profile include an increased risk
                                                           for lack of fusion in the joint as well as a somewhat
                                                           higher susceptibility towards porosity in the weld
                                                           metal.
                                        Electron movement

                                        Ion movement       Carbon dioxide

                                                           The carbon dioxide in the Ar/CO  shielding gas
                                                                                        2
                                                           mixtures stabilizes the arc.

                                                           The CO  also contributes to a higher capacity of heat
                                                                  2
                       Cathode                             transfer to the liquefied melt, which influences the
                                                           geometry of the weld metal. It helps to give the weld
          Fig. 12.5: Movement of electrons and ions in an arc. In this case, the   metal a relatively large and round shape which is
          electrode has a positive polarity and the joint has a negative    illustrated in fig. 12.7. The shape and size of the weld
          polarity. The temperature in the arc reaches several thousand
          degrees Celsius.                                 metal provides further resistance to lack of fusion
                                                           and porosity in the weld metal.

          Argon also enhances the formation of the spray arc
          transfer. However, a 100% argon shielding gas would
          lead to an unstable arc so the shielding gases need to
          include another gas component that has the ability to
          stabilize the arc.
                                                           Fig. 12.7: Penetration performance of a shielding gas consisting of
          Argon promotes a narrow and intense arc that     only CO .
                                                                2
          produces a deep penetration profile in the center of
          the weld metal, often called the argon finger, see
          fig. 12.6. It lowers the heat transfer capacity in the   CO  is normally added in relatively small amounts
                                                              2
          melt during welding; contributing to a narrower    according to the proposals in table 12.1. If the CO
                                                                                                         2
          penetration profile for each weld pass.          content in the shielding gas is too high, it will
                                                           obstruct the formation of spray arc welding. The
                                                           maximum CO  content under which spray arc
                                                                        2
                                                           welding is feasible in Ar/CO  mixtures is
                                                                                    2
                                                           approximately ≤ 25%.





          72      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
   67   68   69   70   71   72   73   74   75   76   77