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          13.0 Distortions in joints Welding handbook










          The actual geometry and size of the distortions in   Example 2:
          a welded structure is complex and can take various   If feasible, a balanced welding sequence that
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          forms. Their appearance depends on a combination of   alternates between each side of the joint is favorable
          effects from several factors such as:            since this measure reduces the distortion in the joint.

          4Joint geometry                                  In this case, each weld pass counteracts distortions
          4Heat input applied                              from the previous weld pass. A symmetrical joint
          4Locations of the joints in the structure        supports these types of welding sequences. This
          4The planning and execution of weld sequences    issue is mainly addressed for the first weld passes,
          4The level of restraint in the joint             see fig. 13.3.
          4If presetting of the joint is carried out


          The exact directions and levels of the distortion in a                 3  4
          structure are normally difficult to predict before                       1
          welding actually takes place. However, the following                    2
          issues address general measures that can reduce                        5  6
          distortions in a welded structure.
                                                           Fig. 13.3: Favorable welding sequences for a double-V joint. The
          Appearance of the joint geometry                 number of each pass indicates the weld sequence. A double-V joint
                                                           is often suitable for thicker joint sections where a number of weld
          Reducing the volume of the joint geometry decreases   passes are to be performed.
          the general distortion of the joint. This is because
          the weld metal naturally shrinks during the cooling
          process of welding, consequently, smaller volumes of   The effect of heat input
          weld metal lead to less distortion compared to larger   A lowered heat input can lower the distortion levels
          volumes.                                         in the joint as long as the number of weld passes in
                                                           the joint does not increase. The reasons are that:
          Example 1:
                                                           4 The volume of the weld metal from each weld pass
          Unsymmetrical joints typically lead to angular     decreases with a lowered heat input. The weld metal
          distortions. This issue is exemplified for a single-V   from each pass shrinks during cooling leading to
          butt joint. In this type of joint, there is more weld   less distortion because a smaller amount of weld
          metal at the upper section compared to the lower   metal deforms less than a larger amount
          section. Since larger volumes of weld metal contract   4 Parent metals that are thermally affected around
          more than smaller ones during welding, an angular   the weld metals can shrink and cause distortions.
          distortion will occur. If the groove angle is increased,   A reduced heatinput causes a narrower zone of
          then larger levels of angular distortions are further   thermally affected parent metals, which thereby
          promoted, see fig. 13.2.
                                                             supports lowered distortions.


                                  1                        A common way to decrease distortions using this
                                                           measure is to increase the welding speed. However,
                                                           if a reduction in heat input leads to additional weld
                                                           passes in the joint, this technique might not be
                 Increasing joint angle                    advantageous and may instead cause increased levels
                                  2                        of distortions.




                               2     1
          Fig. 13.2: Influence of different groove angles in single-V butt joints

          76      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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