Page 66 - Yellow Belt Six Sigma II
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5 Whys









          The 5 Whys is a problem-                                   Here's an example of how the 5 Whys could be used in Six Sigma:


          solving technique used in                                  Problem: A manufacturing company has experienced an increase


          Six Sigma that involves                                    in customer complaints about product defects.

          asking "why" multiple


          times to uncover the root                                  1.Why are customers complaining about product defects?

          cause of a problem. The                                    Because the products are not meeting their expectations.
                                                                     2.Why are the products not meeting their expectations? Because
          technique involves asking                                  the products are not meeting the required specifications.


          a series of five "whys"                                    3.Why are the products not meeting the required specifications?

          questions to get to the                                    Because the manufacturing process is not consistent.


          underlying cause of the                                    4.Why is the manufacturing process not consistent? Because the

          problem.                                                   machinery is not calibrated properly.


                                                                     5.Why is the machinery not calibrated properly? Because the

                                                                     maintenance schedule is not being followed consistently.
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