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12     May 2020                                              Feature                                                          http://www.luke.af.mil                  Thunderbolt                                                  news                                               Facebook.com/LukeThunderbolt  13
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                                                                                                                                                                                                                                                                                                         May 2020
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                                                                                                        LuKE F-35s                                                  Pilot study aims to save money, protect environment with fewer oil changes


                                                                                                                                                                                           by
                                                                                                                                                                                                                      participating vendor, who then emails a detailed analysis
                                                                                                                                                                               JENNIFER SCHNEIDER
                                                                                                                                                                                                                      report in approximately a week. The installation then
                                                                                                               gAS uP                                               — A simple change in oil change procedures may save the   uploads the report into the Air Program Information
                                                                                                                                                                       Air Force installation and Mission Support Center Public Affairs
                                                                                                                                                                                                                      Management System for tracking purposes.
                                                                                                                                                                      JOINT BASE SAN ANTONIO – LACKLAND, Texas
                                                                                                                                                                                                                        Oil that meets performance criteria may not need to
                                                                                                                                                                                                                      be changed at the currently mandated two-year mark.
                                                                                                                                                                                                                        “Oil analysis results, and the parallel extension of oil
                                                                                                                                                                    Air Force more than $1 million per year, while also helping
                                                                                                        On ThE FLy                                                  protect the environment.                          life, reduces manpower necessary to change the oil on
                                                                                                                                                                                                                      each engine, reduces waste oil disposal costs and saves
                                                                                                                                                                      Current regulatory drivers require installations to ana-
                                                                                                                                                                                                                      on the costs of new oil,” said Stuart Wallace, a contractor
                                                                                                                                                                    lyze the oil in small engines, including generators, annually
                                                                                                                                                                                                                      supporting Castaneda’s team with the initiative.
                                                                                                                                                                    and replace the oil completely at least every two years. The
                                                                                                                                                                                                                        In addition to manpower and cost savings associated
                                                                                                                                                                    Air Force Civil Engineer Center’s Environmental Qual-
                                                                                                                                                                    ity Technical Support Branch is currently leading a pilot   with the effort, the detailed analytics can also provide
                                                                                                                                                                    study that evaluates the use of a standardized oil testing   early detection for impending engine problems and help
                                                                                                                                                                    service to provide enhanced analytics and, ideally, allow   identify the root cause of any issues that arise.
                                                                                                                                                                    for longer oil use.                                 “Three of our engine oil tests failed due to fuel in the
                                                                                                                                                                      “Historical policies requiring more frequent oil changes   oil,” Ray said. “This allowed us to identify problem units
                                                                                                                                                                    have driven higher operating costs than are required,” said   and made it easier for us to troubleshoot. In another
                                                                                                                                                                    Frank Castaneda, AFCEC air quality subject matter expert,   instance, we recently had a rear main seal go out, so we
                                                                                                                                                                    who initiated the study. “Based on the extension of oil life   checked the previous report for metal particles. In this
                                                                                                                                                                    made possible through viable analysis, the estimated sav-  case, there was no abnormal wear or underlying issues
                                                                                                                                                                    ings across the Air Force is about $1.5 million annually.”  detected, so we could confirm it just needed a new seal.”
                                                                                                                                                                      Power production shops at five installations are currently   The pilot study began in June 2019 and is now near-
                                                                                                                                                                    participating in the study: Cheyenne Mountain Air Force   ing completion. Once the study wraps up, Castaneda
                                                                                                                                                                    Station, Peterson Air Force Base and Schriever AFB in   will provide a summary report to the AFCEC operations
                                                                                                                                                                    Colorado; Joint Base McGuire-Dix-Lakehurst, New Jersey;   directorate, who can use it to promote internal policy
                                                                                                                                                                    and Seymour Johnson AFB, North Carolina.          changes and Air Force-wide adoption.
                                              Photos by Airman 1st Class Brooke Moeder                                                                                “AFCEC contacted us last year and asked if we’d be inter-  “This is just another example of how our  environ-                          Courtesy photo
   A KC-135 Stratotanker assigned to the Arizona Air National Guard, 161st Air Fueling                                                                              ested in participating,” said Donnie Ray, 4th Civil Engineer   mental team is constantly looking for opportunities to   Senior Airman Zachary Goodwin, electrical power
   Wing, refuels an F-35A Lightning II assigned to the 56th Fighter Wing at Luke Air Force                                                                          Squadron aircraft arresting systems manager at Seymour   save money while protecting the environment,” said   production journeyman, collects an oil sample from a
   Base, April 17 over Colorado. The KC-135 along with eight F-35s from the 63rd Fighter                                                                            Johnson. “We figured it was a good thing for the Air Force   Ben Kindt, acting chief of the AFCEC Environmental   small engine March 12 at Seymour Johnson Air Force
   Squadron, 61st FS and the 308th FS participated in a refueling mission as the F-35s                                                                              to cut back on wasted effort and save money.”     Directorate’s Technical Support Division. “Every dollar   Base, North Carolina. The sample was collected as
   traveled to the Air Force Academy for a flyover. The flyover showcased the Air Force’s                                                                              As part of the study, small engines at each of the in-  saved is money that can be used to support other es-  part of a pilot study to provide detailed analytics and
   newest fifth-generation stealth fighter while offering a tribute to the class of 2020.                                                                           stallations are sampled twice per year at a cost of $20   sential mission requirements at our installations and   potentially increase the lifespan of oil used in Air Force
                                                                                                                                                                    per sample. The installations mail the samples to the   across the Air Force.”                      small engines.


                                                                              Seven F-35A Lightning IIs assigned to the 63rd, 61st and 308th fighter squadrons
                                                                              at Luke Air Force Base, line up in formation over Colorado. Eight F-35s performed
                                                                              a fly-over at the U.S. Air Force Academy in honor of the graduating class of 2020.
                                                                              Luke AFB exhibits the importance of teamwork between units, bases and military
                                                                              branches to execute the mission.











   An F-35A Lightning II assigned to the 56th Fighter Wing at Luke Air Force Base, Ariz.,
   flies next to a KC-135 Stratotanker assigned to the Arizona National Guard, 161st Air
   Refueling Wing April 17 over the Colorado Rockies. The mission showcased the Air
   Force’s newest fifth-generation stealth fighter while offering a tribute to the 2020 class.

















                                                                              Staff Sgt. Kevin Gimenez, 197th Air Refueling Squadron boom operator, guides a
                                                                              boom while refueling an F-35A Lightning II assigned to the 56th Fighter Wing April
                                                                              17, over Colorado. While riding in a KC-135 Stratotanker, boom operators pump
                                                                              thousands of pounds of fuel into aircraft throughout flight.


                                                                              LEFT: Maj. Britton Bates, 197th Air Refueling Squadron pilot, conducts a preflight
                                                                              checklist April 17, at the Arizona Air National Guard, 161st Air Refueling Wing. Bates
                                                                              flew a KC-135 Stratotanker assigned to the 161st ARW over Colorado to refuel eight
                                                                              F-35A Lightning IIs assigned to the 63rd Fighter Squadron, 61st Fighter Squadron
                                                                              and the 308th Fighter Squadron at Luke Air Force Base. The 161st ARW refueled the
                                                                              F-35s, enabling the fighters to perform a flyover at the U.S. Air Force Academy.
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