Page 6 - Aerotech News and Review, March 4, 2022
P. 6

AIAA, SAMPE host AV Aviation History Symposium



   by Larry Grooms                                                                           an RFP was released in 1969. North   ground level, far below the 10,000-
   special to Aerotech news
                                                                                             American Rockwell won the contract   foot ejection order. Waniczek said that
     AEROSPACE VALLEY, Calif.—                                                               the following year, and Southern Cal-  when the crash became inevitable “we
   When people involved in making or                                                         ifornia’s High Desert communities   had 3,500 feet of altitude and 29 sec-
   studying cutting edge flight test his-                                                    came to love the graceful lines and   onds to ejection.”
   tory came together in a Zoom history                                                      throaty road of the white bird called
   symposium on Feb. 26, the sum of                                                          Lancer.                       Lessons Learned from B-1A/74-
   their individual experiences might be                                                       There was jubilation when the first   0159
   expressed as, “failing to learn or just                                                   B-1A rolled out in 1974, but three   • Beware of Warning Fatigue, a
   dismissing the lessons of history can                                                     days before Christmas that year, the   1980s  name  for  how  we  become
   ruin your whole day.”                                                                     program contract was scaled back to   numbed to incessant danger warnings
     Setting the stage for the more than                                                     four planes. But the bottom fell out   which we come to regard as unreli-
   four-hour program was nationally rec-                                                     when three years later, President Jim-  able false alarms. The B-1A had warn-
   ognized aerospace historian Richard P.                                                    my Carter cancelled the B-1 program   ing lights that flashed on an obscured
   Hallion, PhD, whose theme, Breaking                         to survive because he didn’t want his   with the provision that the four could   panel that frequently sent needless sig-
   the Sound Barrier: 75th Anniversary   Other things on her list included:  tombstone epitaph to say, “He died   continue to be flown until April 1981.  nals. It should have alerted the crew to
   Perspective,” broke the usual pattern   • Looking out for improper installa-  with his sneakers on.” Since the mis-  That deadline never came, as newly   the fuel transfer failure.
   for X-1 lectures.             tion of parts, panels and other things   sion wasn’t supposed to leave the run-  elected President Ronald Reagan took   • Greater attention should be given
     Jumping past common knowledge   that might fall off, such as the fuselage   way, the pilot didn’t bother with flight   office in January 1981 and restored the   to crew composition, especially to
   of what happened over Muroc Army   panel that harmlessly landed on a free-  boots.        program with the new model B-1Bs.   close and clear communications and
   Airbase on Oct. 14, 1947, Hallion   way when the first C-17 lifted off on   More serious and mysterious was   The downside was the size of the or-  working relationships between senior
   started his history of supersonic flight   its first flight from Long Beach Airport   discovery and investigation of the   der. The original contract was for 244   people and newbies.
   where it began: Kitty Hawk, N.C., in   to Edwards.          F-16s unpredictable and intermit-  A models. But most were never built.   • What we have here is a failure to
   1903. He tracked global technology’s   • Avoid jumping to conclusions   tent entry into what is called a deep   The new contract was for 100 bomb-  communicate. About 95 percent of the
   reach for ever faster aircraft through   when tracing a problem’s source, as   stall.  Typically occurring in flights   ers, and all were delivered to the Air   time we are talking past each other in
   two world wars, the jet age, rocket   occurred when an inflight refueling   at higher transonic speed, and at alti-  Force.  everyday life. Air crews and all crews
   planes and current events — new   problem was briefly misdiagnosed as   tudes between 16,000 and 25,000 feet   Waniczek, who went to the Test Pi-  need to talk together, share experi-
   quests in the hypersonic flight regime.  mechanical rather than pilot-induced   AGL, the deep stall announced itself   lot School in 1982, went back to the   ences and ask questions.
     “Breaking the Sound Barrier” in the   osculation.         by pitching nose to tail and ultimately   B-1 test ships. Of the early B-1s still   • Swallow your pride. When you’re
   program title, set up the audience for   • Be flexible, but don’t let pressure   entering an inverted or rolling spin out   flying, he remembers that only 0159   out of control, get out of the cockpit
   recurring moments of myth-busting   or politics interfere with doing the job   control.   used the crew ejection capsule which   before it’s too late. Sure, it’s only hu-
   and memory reevaluation beginning   right.                    Recovery methods ultimately in-  separated from the fuselage by ex-  man nature to want to save the day
   with the revelation that there was   • Take advantage of downtime when   cluded activating the manual pitch   plosive charges and parachuted back   and the plane but delaying the ejection
   never a tangible barrier to be broken   the aircraft breaks.   override to bring up the nose, rock-  to earth. The other B-1s had separate   decision when it’s hopeless cuts the
   when an aircraft flew at Mach 1 speed.                      ing the nose and tail to get the nose   ejection seats for crew.  odds of survival.
   “The Sound Barrier was a myth,” he   Artemio (“Tim”) Cacanindin, cur-  at a high enough angle of attack and   He remembers the flight test mis-  • Take a hard look at the point se-
   said. But the Mach 1 ride by Chuck   rently Deputy Director/Director of   sufficient forward propulsion to nose-  sion seemed routine at first. But what   quences of test program cards, and
   Yeager both validated rocket propul-  Projects at the Global Combined Test   over and dive to recovery. Also tested   he described as seemingly little things   test point set-ups versus test execu-
   sion and the design approach for the   Force at Edwards, occupied one of   was use of tail or underbelly-mounted   popped up as time went on.  tion. The practice of Control Rooms
                                                                                               By the end of his narrative on what
   X-15’s reach into hypersonic speed.    those edge of the seat, white-knuck-  drogue parachutes to put the aircraft
     Creating a program-unifying ques-  led, BP-elevating management jobs   into a nose down position for control   happened that terrible day, Otto Wan-  going on a break while the test air-
   tion for each of the three presenters   for the F-16 High Angle of Attack   recover or a soft flat landing on one   iczek had already amassed his list of   craft continues its trip to the next test
                                                                                             Lessons Learned, which turned out to
   who followed, Hallion’s historical   Test Program.          of the R-2508 Spin Areas at Edwards.                        point fails to support the complete test
   overture included his own short list   Lockheed Martin’s high perfor-  In a Phase II spin test, the drogue   be the longest list of the day.  flight.
                                                                                               Takeoff was delayed two hours by
   of What Were the Lessons Learned?  mance, bantam weight, single-engine,   parachute mounted on the tail of Lock-  the sudden discovery that two tires had   • Staffing for the Control Room
                                 multi-mission Fighting Falcon was al-
     Observing that among all the many                         heed Martin test pilot John Fergoine’s   to be changed. Two minimum airspeed   should be guided by the necessity of
   lessons learned from the history of   ready considered to be the leader of   F-16 failed to deploy, but his piloting   calibration passes of the tower had to   maintaining a fully trained-up staff
   aviation, “There are some fundamen-  the advanced technology pack when   skills saved himself and his aircraft af-      so that the loss of a senior member
   tal truths that need to be repeated. “  it first flew in 1974. It was the first   ter he did something that became the   be done. A power check with all four   doesn’t require using a rookie to fill
                                                                                             engines had to be repeated because the
     Hallion said, “Lessons learned are   production American fighter with fly-  Number One Item on Cacanidin’s list       a crucial job.
   perishable,” and argues that people   by-wire control systems and first with   of Lessons Learned.  speed brakes weren’t set correctly.  • While the Inquiry Board decision
                                                                                               Then came that moment when
   need to get away from the notion that   a sidestick controller.  As the cockpit video cam shows   manual operation of pumps failed to   on its investigation of the B-1A crash
                                   So well designed and sturdily built
   the history of scientific inquiry is no   was the F-16 that by the mid-1980s   what Fergoine is seeing as the F-16   rebalance the fuel load for trim while   cited Air Crew Error as the proximate
   longer useful.                                              was spinning wildly, he momentarily   swinging the wings back for superson-  cause for the loss of the airplane, there
     Next up was Eileen Bjorkman, now   owners of the proud bird began hang-  released his grip on the control stick   ic flight and forward for slow speeds,   might be an argument to be made that
   executive director of the Air Force   ing bigger and better toys beneath the   and reached up. In seconds the video   takeoffs and landings. In short, the   some others behind the scenes deserve
   Test Center at Edwards AFB, and 30   wings and alongside and beneath the   screen shows the aircraft is recovering   nose went up causing loss of forward   to share the finding.
                                 slim fuselage.
   years ago a young captain and pilot   Cacanindin said adding such vital   to a normal flight condition.  momentum, began to yaw heavily, ro-  The symposium was jointly pro-
   assigned to the Flight Test Office team   features as two LANTIRN system   Lessons Learned:  tated laterally, pitched and rolled.  duced by the Antelope Valley Section
   responsible for the first flight and early   pods for day or night operations in all-  Airplanes are designed and built to   Waniczek said, “the airplane was   of the American Institute of Aeronau-
   flight testing of the McDonald Doug-  weather with Terrain-Following Radar   FLY – not to CRASH. When all else   trying to fly its best” right up to the   tics and Astronautics, the High Des-
                                                               is failing, sometimes it is wise to put
   las C-17 Globemaster III.     and Forward-Looking Infra-Red tar-                          point where its nose went to 70 de-  ert Chapter of the Society for the Ad-
     Her list of Lessons Learned from   geting for the aircraft’s on-board fire   one’s faith in the airplane’s natural   grees. Flight records showed the crew   vancement of Materials & Process En-
                                                               capacity to self-correct its problems.
   that experience was led by “not letting   control and target illumination kept   And from Symposium attendee Dr.   escape system was activated when   gineering, the Society of Experimental
   your guard down about simple things,”   test pilots busy.                                 the bomber was at 1,505 feet above   Test Pilots and many other groups.
   like the 50-cent part that could bring   Along the way, HiAoA test pilots   Tim Jorris: “Let go of the stick.”
   down a $100 million airplane.
                                 discovered some unpleasant wrinkles,   B-1A 74-0159 / Flight #2 of 127 /
                                 including a sidestick controller glitch   Aug. 29, 1984
                                 that denied pilots the tactile sensitiv-  In an emotionally moving closing
                                 ity to accurately control the aircraft.   segment of the symposium, one of
                                 Even though the problem was quickly   three crewmen aboard that final flight
                                 corrected with a programming adjust-  of the B-1A that day, Flight Test En-
                                 ment, Cacanindin recalled the expe-  gineer Otto Waniczek is alone among
                                 rience of an early morning taxi test   the two crash survivors to pass along
                                 in which a replacement pilot’s F-16   the account for future generations.
                                 became suddenly airborne, leaving   Senior  Pilot Air  Force  Maj.  Dick
                                 the runway and flying erratically be-  Reynolds subsequently passed, while
                                 fore the pilot gained enough control   Co-pilot Doug Benefield perished in
                                 to land. Calling the incident Flight   the crash.
                                 Zero, Cacanidin remembers the sub-  The  B-1 program  concept  was
                                 stitute pilot saying he was motivated   studied and debated for a decade until
                                                          Aerotech News and Review
   6                                             www.aerotechnews.com ........ facebook.com/aerotechnewsandreview                   March 4, 2022
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