Page 100 - UK Regulation Part 21 Initial Airworthiness Annex I (consolidated) March 2022
P. 100

PART 21 - INITIAL AIRWORTHINESS (ANNEX I)


                                           4. General description of facilities
                                           5. General description of production means
                                           6. Human resources
             21.A.125A               Issue of a letter of agreement
                                      The applicant shall be entitled to have a letter of agreement issued by the CAA agreeing to the
                                      showing of conformity of individual products, parts and appliances under this Subpart, after:
                                          (a) having established a production inspection system that ensures that each product, part or
                                              appliance conforms to the applicable design data and is in condition for safe operation;
                                          (b) having provided a manual that contains:
                                               1.  a description of the production inspection system required under point (a);
                                               2.  a description of the means for making the determination of the production inspection
                                                 system;
                                               3.  a description of the tests required in points 21.A.127 and 21.A.128, and the names
                                                 of persons authorised for the purpose of point 21.A.130(a);
                                          (c) demonstrating that it is able to provide assistance in accordance with points 21.A.3A and
                                              21.A.129(d).
             21.A.125A GM1           Letter of agreement – Meaning of individual
                                      ‘Individual’ means that each part number or type of item (i.e., product, part or appliance) to be
                                      produced should be specifically referenced, either directly or through a referenced capability list, in the
                                      letter of agreement from the CAA. The letter may also specify any limitation in the production rate.
             21.A.125A(b) GM1        Letter of agreement – Contents of the Manual
                                      The manual referred in 21.A.125A(b) should include, at least the following information:
                                           1. Declaration by the applicant of undertaking in respect of
                                              1.1  the requirements defined in Part 21 Section A Subpart F
                                              1.2  the procedures contained in the manual and in the documentation mentioned herein
                                              1.3  every legal provision laid down for the carrying on of the business activities
                                                 (statutory declaration).
                                           2. Declaration by the applicant certifying the conformity of the manual to the requirements
                                              defined in Part 21 Section A Subpart F
                                           3. Jobs, power and responsibilities of the accountable personnel
                                           4. Organisation chart, if required by the CAA
                                           5. Description of the resources, including human resources, with an indication of the
                                              personnel qualification criteria
                                           6. Description of location and equipment
                                           7. Description of the scope of work, the production processes and techniques, and
                                              reference to the ‘capability list’
                                           8. Communications with the CAA, and specifically those required by 21.A.125A(c)
                                           9. Assistance and communication with the design approval holder, and the means of
                                              compliance with 21.A.125A(c)
                                          10. Amendments to the Manual
                                          11. Description of the Inspection System (including test, see GM No 2 to 21.A.125A(b), and
                                              21.A.127 and 21.A.128), and the procedures to meet 21.A.126 and associated GM
                                          12. List of suppliers
                                          13. Issuing of the Statement of Conformity and CAA inspection for validation
                                      If the information is listed in the Manual in a different order a cross-reference to the above list should
                                      be made available in the Manual.
             21.A.125A(b) GM2        Letter of agreement – Production Inspection System: Functional Tests
                                      All items produced should be subject to inspection to be carried out at suitable phases which permit
                                      an effective verification of conformity with the design data.
                                      These inspections may provide for the execution of tests to measure performances as set out in the
                                      applicable design data.
                                      Considerations of complexity of the item and/or its integration in the next level of production will largely
                                      determine the nature and time for these tests, for example:
                                            -  appliances will require full functional testing to the specifications
                                            -  parts will at least require basic testing to establish conformity, but due allowance may be
                                              made for further testing carried out at the next level of production
                                            -  material will require verification of its stated properties.
             21.A.125A(c) GM         Letter of agreement – Assistance
                                      The CAA should be provided with material which defines the means of providing assistance as
                                      required by 21.A.125A(c). Suitable descriptive material should be included in the Manual, as described
                                      in GM No 1 to 21.A.125A(b).
             21.A.125B               Findings
                                          (a) When objective evidence is found showing non-compliance of the holder of a letter of
                                              agreement with the applicable requirements of this Annex I (Part 21), the finding shall be
                                              classified as follows:
                                               1.  a level one finding is any non-compliance with this Annex I (Part 21) which could
                                                 lead to uncontrolled non-compliances with applicable design data and which could
                                                 affect the safety of the aircraft;
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