Page 103 - Hydra-matic 6 Speed RWD Technician's Guide (October 2005)
P. 103

72


                                  N.H.
                    N.L.
                                                                                                       N.L.
                                     C35R
                                                  LINE
                       C1234
                                               N.H.
                                                                            N.L.
                                                                               CB26
                                                                                         N.H.
                                                                 N.C.
                                                                                                          TCC
                                                               SHIFT
                                                             OFF
                                                               SOL 2
                                    CONTROL
                      CONTROL
                                                                             CONTROL
                                                                                           CONTROL
                                                                                                        CONTROL
                                                 CONTROL
                                                                                         ON
                                  ON
                                     PRESSURE
                                                                                                         PRESSURE
                                                      1a
                      PRESSURE
                                                                                                        SOLENOID
                                                SOLENOID
                                                 PRESSURE
                                                                            OFF
                                                                              PRESSURE
                    OFF
                                                                                            CBR1/C456
                                                                                           PRESSURE
                                                                                                       OFF
                     SOLENOID 5
                                   SOLENOID 2
                                                                             SOLENOID 4
                                                                                          SOLENOID 3
                            2a
                                                                                                  PCS TCC
                                                                                                                     ACT FD LIM  OFF  SOL 1  SOL 1  SHIFT  N.C.  VALVE ASSEMBLY  SOLENOID  CONTROL  CLUTCH  1d
                                                                                                                                                    1-2-3-4
                                                                  1
                                                                   N.C.
                                                                          3
                                                                            N.C.
                                                                         PS3
                                                                    PS1
                                                   PCS LINE  ACT FD LIM  SOL 2  ACT FD LIM   ACT FD LIM                            COMP FEED
                                      ACT FD LIM
                        ACT FD LIM
                                                                    ACT FD LIM                                      ACT FD LIM  LINE
                     PCS 1234 CL
                                                                                            PCS CBR1/456 CL                                       CLUTCH  REVERSE  3-5
                                                                           PS3
                                LINE                                                       LINE                      LINE            35 REV CLUTCH  1234 CLUTCH
                              COMP FD                                             COMP FD  26                       COMP FD
                                                                    EX BF       PCS 26 CL                         PCS CBR1/456 CL                2d
                                                                    2c
                                                                                 44
                                                   2b
                                                                                    42
                            EX BACKFILL
                                36
                                                                                          EX BACKFILL
                                                       48
                                                                                              EX        PCS TCC    39          35 REV CLUTCH  1234 CLUTCH  COMP FD
                                              ACT FD LIM
                                35
                                                           EX         40  35R CL BOOST VALVE  456 CL        456 CL BOOST VALVE  31  EX
                                                               PCS 35 REV CL
                                                                                2-6 GAIN
                                        1c
                                  SHTL
                                                       47
                                                     EX BF                     EX BF       30     LINE            EX BF
                                   EX                  46                      26 CL  2-6 CLUTCH REG  43       CBR1/456 CL FD  38
                                34
                                                    35R FD        PS1                                                CBR1/C456 CL REG VALVE
                                                    ACT FD LIM  3-5 REV CL REGULATOR VALVE  EX  PS3  EXHAUST BACKFILL  EX
                                33
                                                                                EX          PRESSURE RELIEF VALVE      PS5
                         1234 CL DFLT
           LINE
                               PS4    1234 CL                       35 REV CL FDBK                               CBR1 FDBK  EX  ACT FD LIM  LINE
                                EX                #7           35 REV CL       26 CL 41  26 CL/1234 CL FD  CBR1/456 CL FD   37  DRIVE 1-6  ASSEMBLY  CLUTCH  4-5-6
               COMP FD
                                  1-2-3-4 CL REGULATOR VALVE
                              1234 CL FD
                                                                                        35 REV CL               35 REV CLUTCH     456 CLUTCH
                                                           45
                                                  25
                                50
                                             1234 CL                                    1234 CL                  1234 CLUTCH
                                                                                         DRIVE 1-6                                                    (T orque Converter Clutch Released)  DRIVE RANGE - 3RD GEAR DEFAULT
                                   #6
                                                                                        26 CL                     26 CLUTCH
                                                     35R SPL                            23             #4
                                                                  #5
                                 32
                                             26 CL/1234 CL FD                                             PS5                              ASSEMBLY   2-6 CLUTCH
                  1234 CL FDBK
     Figure 67
                                                                                         456 CL                  456 CLUTCH               26 CLUTCH
                                                                              PCS TCC
                                                                                                                                   CBR 1
                                                                              DRIVE 1-6               CSV2 LATCH                   CBR
                                                                                                              ACT FD LIM                         ASSEMBLY   CENTER SUPPORT
                                      1234 CL
                                                                                                           12
                                                                                                           ACT FEED LIMIT VALVE
                                                                                                  LINE
                                           1234 CL DFLT                                                                                 ASSEMBLY  CLUTCH  LOW &
                                                                                                                 LINE                     REVERSE
                                                                                                           35 REV CL
                                                                                          #1
                                                                                             DRIVE 1-6
           LINE
                                                     DRIVE 1-6
               COMP FD
                                                                                REVERSE               CSV2 LATCH
                      PCS 1234 CL  1234 CL BOOST VALVE               35 CL REV FD        DRV B                                  DRIVE
                                                                                                                                DRIVE
                             29
                                 1234 CL                                        DRIVE BRAKE         CBR1/456 CL FD
                                                                           1234 CL DFLT
                      1234 CL FDBK                                              DRV B
                                            REG APPLY
                             EX                                                 EX                         DRIVE                LINE
                                                                                                  DRIVE BRAKE
                                                                                REVERSE                EX  EX
                                                11
                                                                                456 CL FD      456 CL FD                           MANUAL VALVE
                                                                        456 CL
                                                                                                                              REVERSE
                       14
                                               EX               35 CL REV FD  CBR  EX                    CLUTCH SELECT VALVE 2
                                                                                               CBR1/CBR FD                       EX
                             EX                                                  CBR1/CBR FD               EX
                                                                              CLUTCH SELECT VALVE 3
                                            REG APPLY
                        13
                     LINE  FD REG VALVE  COMPENSATOR  TCC REGULATOR VALVE SHTL  PCS TCC  21       DRIVE 1-6
                                               EX                                                                                      M
                     COMP FD                                                                               DRIVE
                                                                                1234 CL DFLT FD
                                                                                                           EX                          D
                        EX                     10   9            CSV3 ENABLE                    1234 CL DFLT FD                        N
                                            SOL 1           SOL 2            20      1b                     35 REV CL                  R
                                                                   456 CL  2b  clutch boost valve.  to the 3-5 reverse clutch regulator valve and the 3-5 reverse  ON, therefore PSC 35 reverse clutch fluid will still be routed  The normal state for the C35R pressure control solenoid 2 is  2a  C35R Pressure Control Solenoid 2:  2  position, the 1-2-3-4 clutch will stay applied.  With the 1-2-3-4 clutch regulator valve still held in the open  1d  1-2-3-4 Clutch:  shuttle valve and keeps the valve in the open position.  1234 clutch default fluid enters behind the 1-2-3-4 regulator  regulator valve would close from spring force.
                                                                #3
                    plates.
                           2d  3-5 Reverse Clutch:
     Page 96
                               (full line pressure) to the clutch.
                                                                                                                            1-2-3-4 CLUTCH STAYS APPLIED
                                                  2c  3-5 Reverse Clutch Boost Valve:
                                                     the valve, allowing the switch to close.
                                                                      3-5 Reverse Clutch Regulator Valve:
       COMPLETE HYDRAULIC CIRCUIT
                                                                                   3-5 REVERSE CLUTCH APPLIED or APPLIES
                                                                                                                                                  CLUTCH
                                                                                                                                                  SPRAG
                                                                                                               open. When the valve moves back to the closed position, it
                                                                  regulator valve against 3-5 reverse clutch regulator valve spring
                                                           reverse clutch, the 3-5 reverse boost valve and the clutch select
                                                             clutch circuit.  3-5 reverse clutch fluid is then routed to the 3-5
                                                                                                              opens the 1234 clutch default fluid circuit, and 1234 default
                                                       position, PS1 fluid from the pressure switch 1 exhausts through
                                                         valve 2.  When the 3-5 reverse clutch regulator valve is in this
                                            3-5 reverse clutch boost valve spring. 3-5 reverse clutch fluid
                        housing to move the piston against spring force combined with
                                   results in the 3-5 reverse clutch regulator valve moving to the
                                          passes through the valve and enters the 3-5 reverse clutch
                                 full feed position sending full 3-5 reverse clutch feed pressure
                                                                 force and 3-5 reverse clutch feedback fluid.  This allows 3-5
                                     opens the 3-5 reverse clutch feedback circuit to exhaust. This
                                      increased to a given value, the 3-5 reverse clutch boost valve
                                                                    PCS 3-5 reverse clutch fluid moves the 3-5 reverse clutch
                      force from the   compensator to apply the 3-5 reverse clutch
                                                PCS 3-5 reverse clutch fluid pressure acts on a differential
                                                               reverse feed to pass through the valve and enter the 3-5 reverse
                                        feedback circuit. As PCS 3-5 reverse clutch fluid pressure is
                                              area moving the 3-5 reverse clutch boost valve against the
                         3-5 reverse clutch fluid enters the 1-2-3-4 & 3-5 reverse clutch
     72A
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