Page 104 - Hydra-matic 6 Speed RWD Technician's Guide (October 2005)
P. 104

72
                    N.L.
                                                  LINE
                                     C35R
                                                                                                       N.L.
                                  N.H.
                       C1234
                                                                               CB26
                                                                                         N.H.
                                                                            N.L.
                                               N.H.
                                                                                                                           N.C.
                                                                                                                        OFF
                                                                                                                          SHIFT
                                                                                                                         SOL 1
                                                             OFF
                                                                                                          TCC
                                                                 N.C.
                                                               SOL 2
                                                               SHIFT
                                    CONTROL
                      CONTROL
                                                 CONTROL
                                                                                                        CONTROL
                                                                                                        SOLENOID
                                                                             CONTROL
                                                                                           CONTROL
                                                                                                         PRESSURE
                                                                                         ON
                                     PRESSURE
                                  ON
                                                      1a
                      PRESSURE
                                                                                                       OFF
                                   SOLENOID 2
                                                 PRESSURE
                                                                              PRESSURE
                                                                                           PRESSURE
                                                                            OFF
                                                SOLENOID
                                                                                            CBR1/C456
                    OFF
                     SOLENOID 5
                                                                                          SOLENOID 3
                                                                             SOLENOID 4
                            2a
                                                                                                  PCS TCC
                                                                                                                                 CONTROL
                                                                                                                                SOLENOID
                                                                                                                                VALVE ASSEMBLY
                                                                                                                        SOL 1
                                                                                                                     ACT FD LIM
                                                                                                                                                    1-2-3-4
                                                                  1
                                                                          3
                                                                   N.C.
                                                                            N.C.
                                                                    PS1
                                                                         PS3
                                                            SOL 2
                                                   PCS LINE
                                      ACT FD LIM
                        ACT FD LIM
                                                                                ACT FD LIM
                                                       ACT FD LIM
                                                                                             ACT FD LIM
                                                                                                                    ACT FD LIM
                                                                    ACT FD LIM
                                                                                                                              LINE
                                                                                                                                   COMP FEED
                     PCS 1234 CL
                                                                                            PCS CBR1/456 CL
                                                                           PS3
                                                                                                                     LINE
                                LINE
                                                                                           LINE
                                                                                                                                                  CLUTCH
                                                                                                                                                    REVERSE
                              COMP FD
                                                                                  COMP FD
                                                                                                                    COMP FD
                                                                                           26
                                                                    EX BF
                                                                                PCS 26 CL
                                                                    2c
                                                                                 44
                                                   2b
                                                                                    42
                            EX BACKFILL
                                                                                                                  PCS CBR1/456 CL
                                36
                                                                                          EX BACKFILL
                                                       48
                                                                                              EX
                                                                                                                                   COMP FD
                                              ACT FD LIM
                                                                                                                   39
                                35
                                                                                                        PCS TCC
                                                                                                                   EX
                                                                                                                                1234 CLUTCH
                                                           EX
                                                                                                              31
                                                                                                                               35 REV CLUTCH
                                                               PCS 35 REV CL
                                                                      40
                                                                                2-6 GAIN
                                        1c
                                  SHTL
                                                                               EX BF
                                                                                                                  EX BF
                                                       47
                                                     EX BF
                                                                                           30
                                                                                       456 CL
                                                                                                  LINE
                                   EX
                                                                               26 CL
                                                                                                               CBR1/456 CL FD
                                34
                                                                                    43
                                                                                                                       38
                                                       46
                                                    35R FD
                                                                                                            456 CL BOOST VALVE
                                                                       35R CL BOOST VALVE
                                                                                PS3
                                                                      EX
                                                                                                          EX
                                                    ACT FD LIM
                                                                  PS1
                                33
                                                                                EX
                                                                                                                       PS5
                         1234 CL DFLT
                                                                                  2-6 CLUTCH REG
           LINE
                               PS4
                                                                                                                   EX
               COMP FD
                                EX
                                                                                                                             LINE
                                                  #7
                                                                                                                     CBR1/C456 CL REG VALVE
                                      1234 CL
                                                                                             EXHAUST BACKFILL
                                                                                                                 CBR1 FDBK
                                                                                                                            ACT FD LIM
                                                                                                                   37
                                                                    35 REV CL FDBK
                                                               35 REV CL
                                                         3-5 REV CL REGULATOR VALVE
                                                                               26 CL 41
                                  1-2-3-4 CL REGULATOR VALVE
                                                                                            PRESSURE RELIEF VALVE
                              1234 CL FD
                                                                                                                        DRIVE 1-6
                                                                                     26 CL/1234 CL FD
                                                                                                                35 REV CLUTCH
                                                                                                    CBR1/456 CL FD
                                                                                        35 REV CL
                                                           45
                                                  25
                                50
                                                                                        1234 CL
                                             1234 CL
                                                                                                                 1234 CLUTCH
                                                                                                                                  456 CLUTCH
                                                                                         DRIVE 1-6
                                   #6
                                                                                        26 CL
                                                                                                                  26 CLUTCH
                                                     35R SPL
                                                                  #5
                                                                                        23
                                                                                                       #4
                                                                                                          PS5
                                 32
                                             26 CL/1234 CL FD
                  1234 CL FDBK
     Figure 67
                                                                                         456 CL
                                                                                                                 456 CLUTCH
                                                                                                                                           ASSEMBLY
                                                                              PCS TCC
                                                                                                                                   CBR 1  35 REV CLUTCH  1234 CLUTCH  ASSEMBLY  26 CLUTCH  CLUTCH  2-6 CLUTCH 4-5-6  2d  CLUTCH  1d  3-5  (T orque Converter Clutch Released)  DRIVE RANGE - 3RD GEAR DEFAULT
                                                                              DRIVE 1-6               CSV2 LATCH                   CBR
                                                                                                              ACT FD LIM                         ASSEMBLY   CENTER SUPPORT
                                      1234 CL
                                                                                                           12
                                                                                                           ACT FEED LIMIT VALVE
                                                                                                  LINE
                                           1234 CL DFLT
                                                                                                                 LINE                   ASSEMBLY  CLUTCH  REVERSE  LOW &
                                                                                                           35 REV CL
                                                                                          #1
                                                                                             DRIVE 1-6
           LINE
                                                     DRIVE 1-6
               COMP FD
                                                                                REVERSE               CSV2 LATCH
                      PCS 1234 CL  1234 CL BOOST VALVE               35 CL REV FD        DRV B                                  DRIVE
                                                                                                                                DRIVE
                             29
                                 1234 CL                                        DRIVE BRAKE         CBR1/456 CL FD
                                                                           1234 CL DFLT
                      1234 CL FDBK                                              DRV B
                                            REG APPLY
                             EX                                                 EX                         DRIVE                LINE
                                                                                                  DRIVE BRAKE
                                                11
                                                                                REVERSE                EX  EX
                                                                                456 CL FD      456 CL FD                           MANUAL VALVE
                                                                        456 CL
                                                                                                                              REVERSE
                       14
                                               EX               35 CL REV FD  CBR  EX                    CLUTCH SELECT VALVE 2
                                                                                               CBR1/CBR FD                       EX
                             EX                                                  CBR1/CBR FD               EX
                                                                              CLUTCH SELECT VALVE 3
                                            REG APPLY
                        13
                     LINE  FD REG VALVE  COMPENSATOR  TCC REGULATOR VALVE SHTL  PCS TCC  21       DRIVE 1-6
                                               EX                                                                                      M
                     COMP FD                                                                               DRIVE
                                                                                1234 CL DFLT FD
                                                                                                           EX                          D
                        EX                     10   9            CSV3 ENABLE                    1234 CL DFLT FD                        N
                                            SOL 1           SOL 2            20      1b                     35 REV CL                  R
                                                                   456 CL  2b  clutch boost valve.  to the 3-5 reverse clutch regulator valve and the 3-5 reverse  ON, therefore PSC 35 reverse clutch fluid will still be routed  The normal state for the C35R pressure control solenoid 2 is  2a  C35R Pressure Control Solenoid 2:  2  position, the 1-2-3-4 clutch will stay applied.  With the 1-2-3-4 clutch regulator valve still held in the open  1d  1-2-3-4 Clutch:  shuttle valve and keeps the valve in the open position.  1234 clutch default fluid enters behind the 1-2-3-4 regulator  regulator valve would close from spring force.
                                                                #3
                    plates.
                           2d  3-5 Reverse Clutch:
     Page 96
                               (full line pressure) to the clutch.
                                                                                                                            1-2-3-4 CLUTCH STAYS APPLIED
                                                  2c  3-5 Reverse Clutch Boost Valve:
                                                     the valve, allowing the switch to close.
                                                                      3-5 Reverse Clutch Regulator Valve:
       COMPLETE HYDRAULIC CIRCUIT
                                                                                   3-5 REVERSE CLUTCH APPLIED or APPLIES
                                                                                                                                                  CLUTCH
                                                                                                                                                  SPRAG
                                                           reverse clutch, the 3-5 reverse boost valve and the clutch select
                                            3-5 reverse clutch boost valve spring. 3-5 reverse clutch fluid
                                                         valve 2.  When the 3-5 reverse clutch regulator valve is in this
                                                                    PCS 3-5 reverse clutch fluid moves the 3-5 reverse clutch
                                                PCS 3-5 reverse clutch fluid pressure acts on a differential
                                          passes through the valve and enters the 3-5 reverse clutch
                                        feedback circuit. As PCS 3-5 reverse clutch fluid pressure is
                                 full feed position sending full 3-5 reverse clutch feed pressure
                                     opens the 3-5 reverse clutch feedback circuit to exhaust. This
                                      increased to a given value, the 3-5 reverse clutch boost valve
                                   results in the 3-5 reverse clutch regulator valve moving to the
                                              area moving the 3-5 reverse clutch boost valve against the
                                                                                                              opens the 1234 clutch default fluid circuit, and 1234 default
                                                               reverse feed to pass through the valve and enter the 3-5 reverse
                                                       position, PS1 fluid from the pressure switch 1 exhausts through
                                                             clutch circuit.  3-5 reverse clutch fluid is then routed to the 3-5
                      force from the   compensator to apply the 3-5 reverse clutch
                        housing to move the piston against spring force combined with
                                                                  regulator valve against 3-5 reverse clutch regulator valve spring
                                                                                                               open. When the valve moves back to the closed position, it
                                                                 force and 3-5 reverse clutch feedback fluid.  This allows 3-5
                         3-5 reverse clutch fluid enters the 1-2-3-4 & 3-5 reverse clutch
     72A
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