Page 121 - Programmable Logic Controllers, Fifth Edition - Mobile version
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Magnetic  Motor
                                            Contactor                         PLC
                                                                                                starter





                                                                           Pushbuttons
                                                                       L1     Inputs                    Output       L2
                                                                          Start                                Starter
                                                                                         PLC Program            coil
                                                                                      Start Stop  OL  M         M
                                                                          Stop
                                            Overload
                                            relay                                      M
                                                                          OL


                                                                     Figure 6-9  PLC control of a motor.

               Figure 6-7  Motor starter is a contactor with an attached   an overload current is sensed to de-energize the M
               overload relay.                                            coil and stop the motor.
               Source: Image Courtesy of Rockwell Automation, Inc.
                                                                        Motor starters are available in various standard Na-
                 •  Control contact M (across START button) closes   tional Electric Manufacturers Association (NEMA) sizes
                    to seal in the coil circuit when the START button is   and ratings. When a PLC needs to control a large motor,
                    released. This contact is part of the control  circuit   it must work in conjunction with a starter as  illustrated in
                    and, as such, is only required to handle the small   Figure 6-9. The power requirements for the starter coil
                    amount of current needed to energize the coil.   must be within the power rating of the output module of
                 •  An overload (OL) relay is provided to protect the   the PLC. Note that the control logic is determined and
                    motor against current overloads. The normally    executed by the program within the PLC and not by the
                    closed relay contact OL opens automatically when   hardwired arrangement of the input control devices.
                                                                     6.4  Manually Operated Switches
                               Start
                       Stop                 OL
                                        M                            Manually operated switches are controlled by hand.
                                                    Magnetic starter  These include toggle switches, pushbutton switches, knife
                                M
                                                                     switches, and selector switches.
                                                                        Pushbutton switches are the most common form of
                                    Low-current                      manual control. A pushbutton operates by opening or clos-
                                    control circuit
                                                                     ing contacts when pressed. Figure 6-10 shows commonly
                                                                     used types of pushbutton switches, which include:
                         M     OL
                L1                                                     •  Normally open (NO) pushbutton, which makes a
                                     T1
                         M     OL   T2   Three-                           circuit when it is pressed and returns to its open po-
                L2                       phase                            sition when the button is released.
                                         motor                         •  Normally closed (NC) pushbutton, which opens the
                         M     OL    T3
                L3                                                        circuit when it is pressed and returns to the closed
                                       High-current                       position when the button is released.
                                      power circuit                    •  Break-before-make pushbutton in which the top
               Figure 6-8  Three-phase magnetic motor starter.            section contacts are NC and the bottom section con-
               Source: This material and associated copyrights are proprietary to, and used   tacts are NO. When the button is pressed, the top
               with the permission of Schneider Electric.                 contacts open before the bottom contacts are closed.



               102        Chapter 6  Developing Fundamental PLC Wiring Diagrams and Ladder Logic Programs







          pet73842_ch06_098-130.indd   102                                                                              05/11/15   4:20 PM
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