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Milling tools monoblock \ Technical introduction – monobloc milling

high-performance coatings for milling tools

coatings act as an insulation, they form a protective layer between the workpiece and the milling tool. they protect the cemented carbide against e. g. heat or abra-

sive wear. the hard layer increases the surface hardness of the tool, for example, and signifi cantly reduces the friction coeffi cient compared to uncoated cemented
carbide. other properties may be:
 higher heat resistance
 higher cutting speeds and feed rates
 higher capability for dry machining
 longer service life
titanium aluminium nitride aluminium titanium nitride
universal, particularly thermally and chemically stable high-performance hard material layers with high
layer for high-performance machining TiAlN aluminium content and exceptional properties such as AlTiN
with high cutting speed. temperature resistance and hardness.
 Vickers hardness: 3200 HV  Vickers hardness: 3600 HV

 friction coeffi cient of steel: 0.55  friction coeffi cient of steel: 0.5

 temperature resistance: 700–800 °C  temperature resistance: 850–950 °C
 colour: dark blue grey  colour: dark blue grey
 layer structure: monolayer  layer structure: multi-layer
 coating process: PVD  coating process: PVD

titanium carbon nitride titanium silicon nitride
the high level of hardness and wear resistance exhib- special high-performance coating, particularly suitable
ited by the TiCN layer mean it is used for materials TiCN for hard machining up to 68 HRC. also good for steel TiSiN

which are diffi cult to machine. processing.
 Vickers hardness: 3500 HV  Vickers hardness: 3800 HV

 friction coeffi cient of steel: 0.2  friction coeffi cient of steel: 0.4
 temperature resistance: 400 °C  temperature resistance: 1100-1300 °C
 colour: blue grey (anthracite)  colour: blue grey
 layer structure: multi-layer  layer structure: multi-layer
 coating process: PVD  coating process: PVD
zirconium carbonitride ULTRA
titanium-free special coating for milling non-ferrous universal, extremely hard and temperature-resistant
metals up to 12 % silicone. reduced tendency towards CALIDA TiAlN-based layer. dry processing and high feed rates ULTRA
built-up edge. Z possible.
 Vickers hardness: 2500 HV  Vickers hardness: 3800 HV

 friction coeffi cient of steel: 0.4  friction coeffi cient of steel: 0.6
 temperature resistance: 600 °C  temperature resistance: 1100 °C
 colour: bright yellow-gold  colour: aubergine
 layer structure: multi-layer  layer structure: multi-layer
 coating process: PVD  coating process: PVD

ULTRA N (non-ferrous metals) ULTRA-DC (diamond coated)
special ZrCN-based coating for high-performance diamond coating for machining graphite. excels through
processing of non-ferrous metals. low-friction and ULTRA extreme hardness and abrasion resistance as well as ULTRA
wear-resistant. N high chemical resistance. DC
 Vickers hardness: 3100 HV  Vickers hardness: 10000 HV

 friction coeffi cient of steel: 0.5  friction coeffi cient of steel: 0.2
 temperature resistance: 600 °C  temperature resistance: 600 °C
 colour: dark yellow-gold  colour: grey
 layer structure: multi-layer  layer structure: multi-layer
 coating process: PVD  coating process: CVD

ULTRA-M (stainless steel) ULTRA-MS (stainless steel/special alloys)
special multi-layer material on TiAlN/AlCrN base for extremely hard and temperature-resistant coating

high-performance machining of highly heat-resistant ULTRA on AlCrN base for machining diffi cult-to-machine ULTRA
and high-alloy materials. M materials. MS
 Vickers hardness: 3200 HV  Vickers hardness: 3200 HV

 friction coeffi cient of steel: 0.35  friction coeffi cient of steel: 0.35
 temperature resistance: 1100 °C  temperature resistance: 1100 °C
 colour: bright grey  colour: blue grey
 layer structure: multi-layer  layer structure: monolayer
 coating process: PVD  coating process: PVD

Source: Hahn+Kolb Werkzeuge GmbH
Technical data subject to change. www.iconridge.com
Availability subject to country specific rules and regulations. 174

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