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Milling tools monoblock \ Technical introduction – monobloc milling

Clamping device recommendation for solid carbide milling

Standard collet precision collet Shrink-fit chucks Hydro expansion Surface Power chucks

chuck chuck chuck chuck

Holding torques
concentricity
Vibration-reducing
Speed/balancing quality
internal cooling Yes Yes Yes Yes Yes Yes
Temperature resistance
Overall rating Well suited Well suited Highly suitable Highly suitable Well suited Highly suitable

= very well suited = suitable = limited suitability

milling troubleshooting

problem/error solution/measure
poor surface quality  reduce feed rate
 reduce cutting depth
 increase cutting speed
 optimise tool and workpiece clamping
 increase number of teeth

vibration/chatter  reduce cutting speed
 synchronous milling
 optimise coolant feed
 reduce cutting depth
 optimise tool and workpiece clamping

chip jamming  reduce feed rate
 reduce cutting depth
 reduce number of teeth
 optimise coolant feed

cutting edge breakout  reduce feed rate
 increase cutting speed
 optimise tool and workpiece clamping

cutting edge wear  increase feed rate
 reduce cutting speed

built-up edges  increase feed
 increase cutting speed
 optimise coolant feed
 reduce cutting depth

miller breakage  reduce feed rate
 reduce cutting depth
 increase cutting speed
 optimise tool and workpiece clamping

Source: Hahn+Kolb Werkzeuge GmbH
Technical data subject to change. www.iconridge.com
Availability subject to country specific rules and regulations. 175

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