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Modular milling tools \ Technical introduction – modular milling
Indexable inserts - Types of wear and solution proposals
Built-up edges
 Select cutting material types with less friction
resistance
 Increase the cutting speed
 Increase the feed
 Do not use water-soluble coolant
 Check coolant use
 Check indexable insert classifi cation
 Check chip breaker selection
 Increase clearance angle
 Reduce chamfer and rounding of cutting edge
Brittle damage to the cutting edge
 Use tougher cemented carbide type
 Select less intensive cutting conditions
 Apply different cutting edge geometry
 Reduce feed when inserting into opening
Scour wear
 Select harder cutting material
 Reduce cutting speed
 Reduce feed
 Reduce cutting depth
 Check coolant use
 Check chip breaker selection
 Increase clearance angle
Oxidation gouging on secondary cutting edge
 Apply coated or wear-resistant cemented carbide
types, if possible apply coated indexable inserts
with AI2O3 content.
 Apply cooling emulsion or Increase cooling
intensity
 Reduce cutting speed
Notch wear on main cutting edge
 Apply coated or wear-resistant cemented carbide
type, if possible apply coated indexable inserts
with AI2O3 content.
 Use tool with a smaller adjustment angle
 Distribute chip unevenly
Breaking of cutting edge
 Select tougher cutting material
 Select cutting material type less sensitive to
temperature fl uctuations
 Reduce feed
 Reduce cutting depth
 Check chip breaker selection
 Increase size of chamfer and rounding of cutting
edge
 Select machine with higher performance and
rigidity
Source: Hahn+Kolb Werkzeuge GmbH
Technical data subject to change. www.iconridge.com
Availability subject to country specific rules and regulations.
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Ridge cracking at the cutting edge
 Select cutting material type less sensitive to
temperature fl uctuations
 Reduce cutting speed
 Reduce feed
 Reduce cutting depth
 Do not use water-soluble coolant
 Check coolant use
 Check chip breaker selection
 Increase clearance
 Reduce chamfer and rounding of cutting edge
Damage to the cutting edge (outside opening)
 Change feed
 Select tool with diff erent adjustment angle
 Apply different cutting edge geometry
 (different chip former)
 Use tougher cemented carbide type
Breaking of cutting edge
 Select tougher cutting material
 Select cutting material type less sensitive to
temperature fl uctuations
 Reduce feed
 Reduce cutting depth
 Check chip breaker selection
 Increase size of chamfer and rounding of cutting
edge
 Select machine with higher performance and
rigidity
Plastic deformation
 Apply wear-resistant cemented carbide type
 Reduce cutting speed
 Reduce feed
 Apply cooling emulsion or Increase cooling
intensity
 Apply indexable inserts with a larger rounding
radius of the tip
 Apply indexable inserts with larger tip angle
Fatigue crack along the open space
 Select tougher cemented carbide type
 Change retracting and extending of tool
 Change contact conditions
 Apply different cutting edge geometry or Indexable
inserts with a different design of cutting edge
 Change feed
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12/17/2018 3:32:46 PM