Page 296 - Icon Ridge Presents ORION
P. 296
Turning tools \ Technical introduction – PCD turning
Ultra-hard diamond cutting materials and their areas of application
with diamond as cutting material, the material groups material cutting speed Vc (m/min)
of non-ferrous metals, plastics, graphite are ma- aluminium and aluminium alloys 0 - 20% SiC 1250 – 5000
chined primarily. as illustrated in the table, very high
cutting speeds are possible with low wear. plastics 500 – 3000
non-ferrous metals, bronze, brass, copper 750 – 3200
GFK (80%) 300 – 800
graphite CFK (80%) 250 – 800
MMC 750 – 1300
GGC 300 – 600
Selection of the cutting material types when machining with PCD
Our standard range includes two cutting materials with the following properties:
ADC ADC-S
Polycrystalline diamond as a composite cutting material with a cemented Polycrystalline diamond as a composite cutting material with a cemented
carbide backing with high cutting sharpness and low cutting pressure in a carbide backing (coarse grain)
narrow tolerance field With favourable cutting sharpness and low cutting pressure with narrow
Low wear resistance with high durability tolerances
Fine grain Low wear resistance with high durability
Fine finishing and smoothing of all non-ferrous metals with low proportion of Fine finishing and smoothing of all non-ferrous metals with low proportion of
abrasive filler materials abrasive filler materials
A variety of diamond cutting materials are also available outside of our standard ranges:
MDC DM TFC PD PDC-CU-S DP composite
Solid mono-crystalline diamond without structure. Solid poly-crystalline CVD diamond without binding Solid poly-crystalline diamond cutting material
Absolute cutting edge sharpness and cutting edges agent or cemented carbide backing. Perfect cutting (composite) without cemented carbide backing,
without notches, thus virtually no cutting pres- edge sharpness and cutting edges free of notches. coarse grain, favourable cutting edge sharpness and
sure (burr-free) and compliance with narrowest of No cutting pressure and compliance with the low cutting pressure for narrow tolerances, highly
tolerances ± 0.001 mm. Absolute wear resistance narrowest of tolerances. Maximum wear resistance suitable for milling tools with high cutting depths.
and highest thermal conductivity (HSC and HPC), low and very high thermal conductivity (HSC and HPC), Very high wear resistance with increased toughness
toughness. Super finishing of all non-ferrous metals higher toughness. Super finishing up to semi-finish due to very high diamond volume. Fine finishing,
and non-ferrous materials without abrasive fillers of all non-ferrous metals and non-ferrous composite finishing and milling of all non-ferrous metals and
(HSC high-tech). materials with high proportions of abrasive fillers. non-ferrous materials with very high proportions
Maximum service life with GFRP (80% glass) and of abrasive fillers. Maximum material removal rate,
CFRP. CFRP and GFRP
Chip breaker and cutting edge designs with diamond cutting materials
A variety of diamond cutting materials are also available outside of our standard ranges:
Neutral X1 X2
Medium cutting pressure for solid or robust Virtually no cutting pressure for thin-walled or Increased cutting pressure for solid or robust
workpieces in the narrowest tolerance field with robust workpieces in narrow tolerance field with workpieces in narrowest tolerance field with good
excellent surface quality medium surface quality surface quality
Long continuous chips produced and no chip Favourable chip breaking owing to chip breaker Favourable chip breaking owing to chip breaker
breaking geometry geometry
Cutting radius X1 X2
(mm) ap (mm) f (mm/U) ap (mm) f (mm/U)
Min. Max. Min. Max. Min. Max. Min. Max.
0,1 0,05 0,30 0,02 0,05
0,2 0,06 0,40 0,03 0,08 0,50 0,80 0,08 0,12
0,4 0,10 0,80 0,04 0,15 0,60 1,50 0,08 0,20
0,8 0,15 1,00 0,08 0,20 0,70 1,50 0,15 0,30
1,2 0,30 1,50 0,12 0,25 0,80 2,00 0,20 0,40
Source: Hahn+Kolb Werkzeuge GmbH
Technical data subject to change. www.iconridge.com
Availability subject to country specific rules and regulations. 296
0581_EN_2018_KERN[21847883]-n.indd 582 12/17/2018 3:33:04 PM
