Page 2 - KFTL Report
P. 2
TABLE OF CONTENTS
1
2
3
4
5
6 7
8
9
QUALITY INFORMATION .......................................................................................................................... 4
1.1 DOCUMENT INFORMATION ...................................................................................................................... 4
1.2 DOCUMENT HISTORY ............................................................................................................................. 4
STATEMENT OF REQUIREMENT ............................................................................................................... 5
2.1 BACKGROUND ...................................................................................................................................... 5
2.2 OBJECTIVE ........................................................................................................................................... 6
2.3 SITE VISIT ............................................................................................................................................ 6
EXECUTIVE SUMMARY............................................................................................................................. 7
3.1 GENERAL............................................................................................................................................. 7
3.2 DATA & INFORMATION ........................................................................................................................... 7
3.3 STATE OF THE QUAY CRANES.................................................................................................................... 7
3.4 INVENTORY .......................................................................................................................................... 8
3.5 PROCUREMENT:.................................................................................................................................... 8
3.6 SYSTEMS (CHAMPS): ........................................................................................................................... 9
STATEMENT OF KFTL EQUIPMENT ......................................................................................................... 11
4.1 QUAYSIDE CRANES .............................................................................................................................. 11
4.2 EQUIPMENT AGEING PROFILE ................................................................................................................. 11
4.3 STRADDLE CARRIERS CRANES ................................................................................................................. 15
INVENTORY:........................................................................................................................................... 18
5.1 LARGE STORES .................................................................................................................................... 18
5.2 SMALL WORKSHOP STORES ................................................................................................................... 22
5.3 KFTL ELECTRONICS TRAINING ROOM ....................................................................................................... 22
5.4 GENERAL OBSERVATIONS & SUMMARY .................................................................................................... 23
PROCUREMENT: .................................................................................................................................... 24
6.1 PROCUREMENT................................................................................................................................... 24
CONDITION OF THE CRANES .................................................................................................................. 26
7.1 GENERAL SUMMARY ............................................................................................................................ 26
7.2 ZPMC QUAY CRANES (QC’S): ............................................................................................................... 26
STATEMENT OF KFTL MAINTENANCE PROCESSES & PROCEDURES......................................................... 36
8.1 MAINTENANCE PROCESSES & PROCEDURES ............................................................................................... 36
8.2 MAINTENANCE & REPAIR OVERVIEW ....................................................................................................... 36
8.3 EAMS (CHAMPS) ............................................................................................................................. 37
8.4 MAINTENANCE DOCUMENTATION ........................................................................................................... 37
STATEMENT OF KFTL MAINTENANCE ACTIVITIES ................................................................................... 39
9.1 GENERAL........................................................................................................................................... 39
9.2 STRADDLE WORKSHOP ......................................................................................................................... 39
9.3 CRANE WORKSHOP.............................................................................................................................. 40
9.4 SERVICE VEHICLE WORKSHOP................................................................................................................. 40
9.5 LOCK OUT TAG OUT (LOTO) ................................................................................................................. 40
KFTL DUE DILIGENCE – Kingston, Jamaica
10 KPI’S & PERFORMANCE MANAGEMENT................................................................................................. 42
10.1 GENERAL........................................................................................................................................... 42
11 STATEMENT OF MAINTENANCE ORGANISATION ................................................................................... 44
TRENT ASSOCIATES 2
