Page 754 - 2006 HARLEY FLSTCI SERVICE MANUAL
P. 754

2.30                                                                                                                                              2-105



                                                                  Figure 2-124. Clutch Cable Installation  1          Figure 2-125. Clutch Cable Connection  Adjust clutch cable. See 1.12 CLUTCH.
                                                 1                                       5                                                                       2006 Softail: Chassis




                                             2                                    2                4
                           4     3                                                                                        See Figure 2-124. Insert anchor pin (1) through handle Place handle in bracket and install pivot pin (4) and





                                                       Anchor pin  Retaining ring  Clevis  Pivot pin  3  Retaining ring  Inner ramp  Ramp coupling  Clutch cable   Cable fitting  and clutch cable clevis end (3).  retaining ring (2).



                        d0498x2x                                          d0522x2x
                                                       1.
                                                         2.
                                                           3.
                                                              4.
                                                                                                           2.
                                                                                                             3.
                                                                                                                4.
                                                                                                                  5.
                                                                                                         1.
                                                                                                                          7.   8.   9.
                                                                                      cable threads.  Thread clutch cable fitting (5) into side
                                                                                    See  Figure 2-125.  Install new  O-ring on end of clutch
                                                                    arm. Disconnect coupling from inner ramp. Disconnect
                                                                                                    the right of the outer ramp tang (the stop that prevents
                                                                                                         Place new gasket on side cover and install, fully tighten-
                                                                                                           7.5 TRANSMISSION  NOTE  Route clutch cable across the front of handlebars for the following models: FXSTD, FXSTS, FXST, FXSTB. Route clutch cable behind handlebars for Route cable down to clamp on left frame downtube. Route cable under gear cover and through bracket.
                                                                                           Connect cable end to coupling (3). Rotate ramps for best
                                                                                             access and install coupling on inner ramp (2). Place
                                                                                                  Install retaining ring (1). Position retaining ring opening to
                                        Drain transmission lubricant and remove fill plug dipstick.
                                          Remove transmission side cover. See  7.5 TRANSMIS-
                                               See Figure 2-125. Note position of retaining ring open-
                            Loosen clutch adjuster so clutch cable is fully slack. See
                                 See Figure 2-124. Remove remove the retaining ring (2)
                                   and pivot pin (4). Remove the clutch cable anchor pin (1)
                                                 ing. Retaining ring opening must be positioned in approx-
                                                                Rotate the inner ramp to a position which will allow the
                                                                  coupling to be disconnected from the inner ramp lever
                                                           Hold inner and outer ramps together to keep balls from
                                                    imately the same location during assembly. Remove
                                                         Pull inner ramp (2) and coupling (3) out of side cover.
               CLUTCH HAND CONTROL
                                                                         Back out threaded cable fitting (5) from side cover.
                       REMOVAL  1.12 CLUTCH.  from the hand lever.   SION CLUTCH RELEASE COVER.  retaining ring (1).  falling free.  cable end (4) from coupling.  INSTALLATION  cover. Do not tighten at this time.  ramp assembly in position in side cover.  rotation).  ing the clutch cable fitting. See  CLUTCH RELEASE COVER. Place a few drops of oil inside cable housing.  Anchor pin does not require lubrication. Check that clutch cable is properly routed.   the following models: FLSTF , FLSTC.  Route cable to transmission cover.
          HOME              1.   2.     3.     4.        5.     6.       7.         1.     2.     3.     4.     5.       6.  a.       b.   c.   d.
   749   750   751   752   753   754   755   756   757   758   759