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South African Pavement Engineering Manual
                                              Chapter 10:  Pavement Design

              The final step of the detailed assessment phase is to update the uniform section reports from the initial assessment
              phase with more reliable information.  Then, the cause and mechanism of distress can be pinpointed.  The input for
              the structural pavement design should also be presented in a concise manner.

              5.2  Design Considerations
              Before embarking on the design, the designer should be aware of material availability and cost, as well as practical
              and functional considerations that influence the final rehabilitation decision.

              5.2.1 Material Availability and Cost

              The existing pavement is a major source of available material in a rehabilitation design.  The potential utilisation of
              the existing pavement material through recycling must be investigated.

              5.2.2 Constructability
              Factors that need to be considered include:                           Reusing Materials in
              •  Traffic accommodation                                           Existing Road
              •  Widening of the paved surface                                   The existing pavement is a
              •  Bridge and overpass clearance                                   major source of available
              •  Layer thickness constraints                                     material in a rehabilitation
                                                                                 design.  The potential
              •  Availability of resources                                       utilisation of the existing
              •  Potential for deep in situ recycling                            pavement material through
              •  Environmental impacts of the selected rehabilitation option     recycling must be investigated.

              5.2.3 Performance Adequacy
              Drainage conditions and the selection of an appropriate surfacing or wearing course for specific characteristics should
              be kept in mind.  For example, porous asphalt is used to reduce spray and noise.

              5.2.4 Maintainability
              Pavements  have  a  long  lifespan,  including  several  maintenance  and  rehabilitation  cycles.    Maintainability
              considerations  are often  determined by the road authority’s resources and  policies, such as budget, maintenance
              capabilities, maintenance policies and political policies.  It is unwise to opt for a rehabilitation option that impairs the
              future maintainability of the facility.

              5.3  Structural Pavement Design

              The  structural  design  of  a  pavement,  and  subsequent  economic  analysis,  should  only  proceed  once  sufficient
              information has been gathered during the design investigation.

              5.3.1 New Design
              The purpose of the structural design of a new pavement is to develop a number of potential designs with sufficient
              structural capacity to match the design traffic demand, while adhering to the principles of pavement design.  Refer to
              Section 2 for the principles of design and Sections 7, 8 and 9 for structural design methods.  Appropriate structural
              design methods for new design include:
              •  TRH4 catalogue and other industry catalogues
              •  DCP method, Section 7.3
              •  SAMDM for flexible pavements, Section 7.1
              •  Mechanistic-empirical design method for concrete pavements, Section 8.2
              •  Pavement Number method, Section 7.2
              •  Mechanistic-empirical design method for block pavements, Section 9.4
                                                                                        Maintainability
              5.3.2 Rehabilitation Design                                         It is unwise to opt for a
                                                                                  rehabilitation option that
              The philosophy of rehabilitation design is to fully utilise the remaining strength of   impairs the future
              existing  layers.    The  structural  design  is  done  for  each  of  the  subsections   maintainability of the facility.
              requiring structural strengthening.   From a practical point of view, it is not
              advisable to have short lengths of slightly different designs to be constructed

                                       Section 5:  Pavement Investigation and Design Process
                                                         Page 62
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