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DOWNTIME ANALYSIS OF EXPELLER MACHINES – A CASE STUDY



                     Finally, the production loss due to machines
                     breakdown were estimated.

                           4 DATA COLLECTION AND
                                    ANALYSIS

                            In present study, breakdown times of
                     the  expeller  machines  have  been  evaluated
                     in  randomly  selected  machines.  A  simple
                     random sample  of 12 expeller  machine  out
                     of  30  was  directly  observed  to  gather
                     primary data.

                            The data collection was divided into          Figure 1: Time series plot of number of
                     three  steps  with  the  aim  of  satisfying  the          working machines per day
                     objectives of the study. The total number of
                     machines work per day and total breakdown
                     time  (in  minute)  s  were  collected  during  3
                     months’  period  to  study  the  prevailing
                     situation of the machines in this plant.
                             To  fulfill  the  second  objective  of
                     this  study,  machine  breakdown  time  (in
                     minute)s  for  selected  expeller  machines
                     were recorded.
                            The data that was collected to fulfill
                     the  second  objective  was  used  again  to
                     calculate  the  probabilities  that  the  selected
                     machine become breakdown.                            Figure 2: Total break down time of all
                                                                                    machines per day
                          5 RESULTS AND DISCUSSION


                            The following Figure1 and Figure 2
                     illustrate the time series plots of number of
                     working  machines  per  day  and  the  total
                     break  down  time  of  the  machines  per  day
                     during the study period.

                            According  to  the  two  figures,  there
                     were no certain trend or pattern for the given
                                                 th
                     time  period.  But  after  the  5   of  November
                     number  of  working  machines  per  day  was
                     increased  and  total  breakdown  time  of  all
                     working machines per day was decreased.

                            This is because in this noted period;
                     company hired a trained expeller technician.
                     Also it can be seen that, approximately 50%
                     of  the  expeller  machines  were  utilized  per
                     day to produce coconut.







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