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Welding automation


     Friction Stir welding



































     Rosio™ Friction Stir Welding                           Flash butt welding
     Robot                                                  ESAB manufacture a complete series of flash butt welding
                                                            machines for different welding objects with a welding area of
     Friction Stir Welding Robot for welding of challenging joints  2            2
                                                            500 mm  up to 30,000 mm .
     The ESAB Friction Stir Welding robot system enables flexible
                                                            The flash butt welding technique is especially convenient and
     joining of complex structures, preferably in Aluminium. The abil-
                                                            profitable for precision and mass production work as it permits a
     ity to perform welds in an arbitrary direction of a 3-dimensional
                                                            high level of mechanization and automation of the manufactur-
     workspace increases the possibilities of usage for new challeng-  ing process.
     ing FSW applications.
                                                            ESAB's resistance welding program
     The FSW method's benefits:                              Chain-making installations, type Carousel
     •  Reliable and uniform high weld quality              Size 5 – 10,  Ø 18 – 173 mm
     •  Unbeatable strength                                 Fully automated chain-making plant type ZAC
     •  High productivity                                   ZAC 554 Ø 18–34 mm
     •  Low distortion and shrinkage                        ZAC 42M Ø 18–42 mm
     •  Minimum of supplementary work                       Chain-welding installation, type Rocat
     •  Low energy consumption                              WT 18–26 Ø 18–26 mm
     •  Environment friendly                                WT 22–36 Ø 22–36 mm
                                                            Fully automatic link-bending plant, type YLNB
                                                            YLNB 451 Ø 14–26 mm
                                                            YLNB 552 Ø 22–36 mm
                                                            Flash butt welding machines, type SVU-K
                                                                                       2
                                                            Welding areas 1,400 – 10,000 mm
                                                            Th figures are based on an upsetting force of 5 kp/mm 2
                                                            Resistance heaters, type ZSM
                                                            Ø 14 – 173 mm depending on size of machine
                                                            Chain-bending machines, type ZKBH
                                                            Ø 17 – 173 mm, depending on size of machine
                                                            Rail-welding machine, type ZFR
                                                            ZFSC 10 Welding areas 12,000 mm 2
                                                            ZFR 10 B Welding areas 10,000 mm 2
                                                                                          2
                                                            ZFR 11 GC Welding areas 12,000 mm
                                                            Flash butt welding machine for tubes, type SVU
                                                                                          2
                                                            SVU 7884-H Welding areas 2,300 mm
                                                                                          2
                                                            SVU 8884-H Welding areas 3,600 mm
                                                            Flash butt welding machines for repair anode studs in the
                                                            aluminium industry
                                                            SVU 9883-S Ø 140 mm
                                                            ZF 12 AA Ø 160 mm



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