Page 5 - FreesStyler® Installation and Startup

®
INSTALLATION AND STARTUP

Table of Contents

Chapter 1 Introduction............................................................................................................... 1-1
Belanger, Incorporated Limited Warranty....................................................................................................................1-1
Operational Warning....................................................................................................................................................1-2
Important Safety Information .......................................................................................................................................1-3
Safety Symbols and Signal Words ..............................................................................................................................1-3
IMPORTANT Safety Information – MUST READ ........................................................................................................1-4
Safety Warnings ..........................................................................................................................................................1-4
UL Information .............................................................................................................................................................1-5
Greetings .....................................................................................................................................................................1-6
Torque Values .............................................................................................................................................................1-7
Component Identification.............................................................................................................................................1-8
Carriage Component Identification..............................................................................................................................1-9
Chapter 2 Recommended Installation Sequence Checklist................................................... 2-1
Main.............................................................................................................................................................................2-1
Optional Items to be Installed at any time ...................................................................................................................2-2
When Installation Finalized..........................................................................................................................................2-2
Chapter 3 Getting Started.......................................................................................................... 3-1
Installation Overview ...................................................................................................................................................3-1
FressStyler® Position Considerations.......................................................................................................................3-12
System Control Center (SCC) Panel Layout .............................................................................................................3-13
Machine Control Center (MCC) Panel Layout ...........................................................................................................3-14
E-1063 Operator Interface.........................................................................................................................................3-15
Chapter 4 Frame and Carriage Assembly................................................................................ 4-1
Floor Mounted Frame ..................................................................................................................................................4-1
Carriage Prep ..............................................................................................................................................................4-6
Carriage Placement.....................................................................................................................................................4-8
Rail Travel Stop-Clamp Placement ...........................................................................................................................4-10
Sonar Placement.......................................................................................................................................................4-12
Determining Driver Side / Passenger Side Equipment Room ...................................................................................4-16
Boom Install Oreintation ............................................................................................................................................4-16
Passenger Side Boom Install ....................................................................................................................................4-17
Installing the Boom Mount.........................................................................................................................................4-22
Connecting the Standard Channel Boom..................................................................................................................4-22
Mounting the Cylinders to the Entrance Arms ...........................................................................................................4-35
Mounting the Entrance Arm Accessories ..................................................................................................................4-36
Mounting the Exit Arm Accessories...........................................................................................................................4-39
Mounting the Entrance and Exit Motors and Gearboxes...........................................................................................4-41
Mounting the Navigational Sign.................................................................................................................................4-43
Loading Top Wheel Whisper Wheel™ ......................................................................................................................4-47
Loading Top Wheel Neo-Tex®..................................................................................................................................4-52
Loading Entrance Wheel Neo-Tex®..........................................................................................................................4-54
Loading Entrance Wheel Neo-Tex® with nylon Brush ..............................................................................................4-55
Loading Exit Wheel Neo-Tex® ..................................................................................................................................4-56
Chapter 5 Entrance and Exit Photo-Eyes................................................................................. 5-1
Photo-Eye Available Styles .........................................................................................................................................5-1
Photo-Eye Available Options.......................................................................................................................................5-1
Photo-Eye Layout and Description ..............................................................................................................................5-1
Entrance and Exit Photo-Eye General.........................................................................................................................5-3
VPS Virtual Positioning System® Photo-Eye ..............................................................................................................5-5
VPS® Photo-Eye Signage...........................................................................................................................................5-9
Chapter 6 Undercarriage ........................................................................................................... 6-1
Undercarriage Overview..............................................................................................................................................6-1
Undercarriage In-Ground Placement...........................................................................................................................6-2
Undercarriage In-Ground Connections........................................................................................................................6-4
Undercarriage Above-Ground Dimensions..................................................................................................................6-5
Undercarriage Above-Ground Placement ...................................................................................................................6-6
Undercarriage Assembly .............................................................................................................................................6-6

1MANUL220 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1