Page 6 - FreesStyler® Installation and Startup

®
INSTALLATION AND STARTUP

Table of Contents

Chapter 7 Treadle Assembly..................................................................................................... 7-1
Treadle Assembly ....................................................................................................................................................... 7-1
Positioning .................................................................................................................................................................. 7-2
Optional Plastic Rollers............................................................................................................................................... 7-5
Connections................................................................................................................................................................ 7-6
Chapter 8 Optional On-Board Dryer ......................................................................................... 8-1
Overview..................................................................................................................................................................... 8-1
Chapter 9 Optional “Add-On” Items......................................................................................... 9-1
Bug Spray Applicator .................................................................................................................................................. 9-1
Triple Foam Option for Pulsatron Pump System ........................................................................................................ 9-7
Triple Foam Option for MixStir® Pump System........................................................................................................ 9-10
Sealer Wax Option.................................................................................................................................................... 9-13
Drying Agent ............................................................................................................................................................. 9-14
Booster Pump ........................................................................................................................................................... 9-15
Water Softener.......................................................................................................................................................... 9-19
Reverse Osmosis (RO) Option ................................................................................................................................. 9-30
Wheel Cleaning and CTA Options............................................................................................................................ 9-31
On-Board Wheel Cleaner Specifications .................................................................................................................. 9-39
HydroBlade® Specifications ..................................................................................................................................... 9-51
HydroBlade® Rinse / Sealer Wax Assembly ............................................................................................................ 9-57
HydroBlade® R.O. / Low Pressure Feed Assembly ................................................................................................. 9-60
HydroBlade® Purge Air Assembly............................................................................................................................ 9-63
HydroBlade® Rinse Quick-Dump Assembly............................................................................................................. 9-65
Nozzle Kits / Nozzle Chart ........................................................................................................................................ 9-67
Chapter 10 Initial Startup......................................................................................................... 10-1
Overview of Pertinant Startup Components.............................................................................................................. 10-1
Overview of SCC Components ................................................................................................................................. 10-1
PLC (Programmable Logic Computer)...........................................................................................................................................................10-2
Expansion Module..........................................................................................................................................................................................10-2
Circuit Breakers ..............................................................................................................................................................................................10-2
Terminal Strip .................................................................................................................................................................................................10-3
Overview of MCC Components ................................................................................................................................ 10-3
Startup Procedure..................................................................................................................................................... 10-4
MCC................................................................................................................................................................................................................10-4
SCC ................................................................................................................................................................................................................10-5
Entrance Arm Cylinders..................................................................................................................................................................................10-7
Exit Arm Cylinders ..........................................................................................................................................................................................10-7
Re-Setting the Cylinder Reed Switches.........................................................................................................................................................10-9
Comfirming Wheel Rotation..........................................................................................................................................................................10-10
Top Wheel Counterweight Setup .................................................................................................................................................................10-11
Foaming Components Setup........................................................................................................................................................................10-12
Setting Cylinder Flow Controls.....................................................................................................................................................................10-12
Check Remaining Outputs............................................................................................................................................................................10-13
Nozzle Chart.................................................................................................................................................................................................10-14
Optional On-Board Wheel Cleaner...............................................................................................................................................................10-15
Wheel Cleaner Pump Startup.......................................................................................................................................................................10-15
Freeze Protection .........................................................................................................................................................................................10-16
Chemical Tire Applicator (if applicable)........................................................................................................................................................10-16
Vehicle Testing .............................................................................................................................................................................................10-17

2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL220