Page 5 - Saber® Installation & Startup

INSTALLATION & STARTUP

Table of Contents

Chapter 1 Introduction ............................................................................................................... 1-1
Belanger, Incorporated Limited Warranty ................................................................................................................ 1-1
Operational Warning ............................................................................................................................................... 1-2
Important Safety Information ................................................................................................................................... 1-3
Safety Symbols and Signal Words .......................................................................................................................... 1-3
IMPORTANT Safety Information – MUST READ .................................................................................................... 1-4
Safety Warnings ..................................................................................................................................................... 1-4
UL Information ........................................................................................................................................................ 1-5
Greetings ................................................................................................................................................................ 1-6
Torque Values ........................................................................................................................................................ 1-7
Component Identification ........................................................................................................................................ 1-8
Chapter 2 Recommended Installation Sequence Checklist ................................................... 2-1
Main ........................................................................................................................................................................ 2-1
Optional Items to be Installed at any time ............................................................................................................... 2-2
When Installation Finalized ..................................................................................................................................... 2-2
Chapter 3 Getting Started .......................................................................................................... 3-1
Working Envelope: Overview .................................................................................................................................. 3-1
Required Working Envelope ................................................................................................................................... 3-1
Size Limit Options to Consider ................................................................................................................................ 3-2
Understanding Working Envelopes ......................................................................................................................... 3-4
Possible Bay Length Reductions ............................................................................................................................. 3-8
Optional Dual Triple Foam .................................................................................................................................... 3-11
Skilled Trades ....................................................................................................................................................... 3-13
Equipment Locations ............................................................................................................................................ 3-13
Establishing an Origin in the Tunnel ...................................................................................................................... 3-13
Fastening Needs and Other Required Materials .................................................................................................... 3-14
Base Saber® ........................................................................................................................................................ 3-14
Saber® Utility Recommendations Wall Mounted ................................................................................................... 3-16
Saber® Utility Recommendations Floor Mounted .................................................................................................. 3-17
Saber® Utilities Included with the Thru-Wall Plate Kit ........................................................................................... 3-18
Chapter 4 Trades ........................................................................................................................ 4-1
Required Man Hours ............................................................................................................................................... 4-1
Scope of Work ........................................................................................................................................................ 4-1
Electrical Coordination Meeting ............................................................................................................................... 4-1
Plumbing Coordination Meeting .............................................................................................................................. 4-2
Penetrating the Wall for Boom Utilities .................................................................................................................... 4-2
Boom Feeds ........................................................................................................................................................... 4-3
Chapter 5 Electrical .................................................................................................................... 5-1
General ................................................................................................................................................................... 5-1
Electrical Standards Overview ................................................................................................................................ 5-1
Best Practice Methods ............................................................................................................................................ 5-2
Machine Control Center (MCC) Panel ..................................................................................................................... 5-5
System Control Center (SCC) Panel ....................................................................................................................... 5-6
Onboard Dryer Panel .............................................................................................................................................. 5-7
Saber® Navigation System Panel ........................................................................................................................... 5-8
E-1063 Operator Interface ...................................................................................................................................... 5-9

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681