Page 6 - Saber® Installation & Startup

INSTALLATION & STARTUP

Table of Contents

Chapter 6 Frame and Carriage Assembly ................................................................................ 6-1
Frame Erection and Placement Overview ............................................................................................................... 6-1
Frame Assembly (All Styles) ................................................................................................................................... 6-2
Frame Assembly (Wide Bay Wall Mount Option) .................................................................................................... 6-8
Frame Assembly (Wall Mounted) ............................................................................................................................ 6-9
Frame Assembly (Floor Mounted) ......................................................................................................................... 6-15
Frame Assembly (Hybrid Frame) .......................................................................................................................... 6-19
Optinal Rail Heat Installation Completion .............................................................................................................. 6-30
Placing the Carriage on the Rails .......................................................................................................................... 6-32
Boom Orientation Overview .................................................................................................................................. 6-34
Mounting the Boom ............................................................................................................................................... 6-35
Connecting the Boom ........................................................................................................................................... 6-36
Manifold Knuckle Assembly .................................................................................................................................. 6-40
Installing the Knuckle ............................................................................................................................................ 6-41
Connecting the Reed Switches ............................................................................................................................. 6-42
Installing the Side Manifolds ................................................................................................................................. 6-43
Optional Lighted Arm Wire Connection ................................................................................................................. 6-45
Connecting the Corner Hoses ............................................................................................................................... 6-46
Installing the Rubber Boots ................................................................................................................................... 6-46
Installing the Front and Rear Sonar Units ............................................................................................................. 6-48
Adjusting the Front and Rear Sonar Units ............................................................................................................. 6-49
Installing the XR Triple Foam Pods ....................................................................................................................... 6-50
Optional Dual Pod Triple Foam Installation ........................................................................................................... 6-52
Installing the Carriage Side Covers ....................................................................................................................... 6-57
Chapter 7 Solution Delivery Module (SDM) / Pumping Station .............................................. 7-1
Installing the XR Triple Foam Pods ......................................................................................................................... 7-1
Positioning the Units ............................................................................................................................................... 7-2
Pumping Station Connections ................................................................................................................................. 7-3
SDM Connections (XR-Package) ............................................................................................................................ 7-7
Chapter 8 Wall Manifold / Optional Water Heater .................................................................... 8-1
Single Pumping Station Wall Manifold Overview ..................................................................................................... 8-1
Wall Manifold Positioning ........................................................................................................................................ 8-2
Wall Manifold Thru-Wall Plate (Optional) ................................................................................................................ 8-3
Optional Water Heater Installation .......................................................................................................................... 8-5
Optional Water Heater Connections ....................................................................................................................... 8-5
Optional Water Heater Wiring Schematic ............................................................................................................... 8-7
Watlow Overtemp Device Connections ................................................................................................................... 8-7
Watlow Overtemp Thermostat Connections ............................................................................................................ 8-8
Chapter 9 Water Softener........................................................................................................... 9-1
Getting Started ....................................................................................................................................................... 9-1
CP 213s OD (Scanned) .......................................................................................................................................... 9-8
Component Functionality (Scanned) ....................................................................................................................... 9-9
Chapter 10 Spot Free Rinse (RO) ............................................................................................ 10-1
General Requirements .......................................................................................................................................... 10-1
Utility Requirements .............................................................................................................................................. 10-1
Connections for Model 3000 GPD, Stand Mounted System .................................................................................. 10-2
Chapter 11 Rocker Blaster and Rocker Spin Cleans ............................................................ 11-1
Rocker Blaster Tunnel Placement......................................................................................................................... 11-1
Mounting Rocker Blaster Undercarriage to a Flat Surface .................................................................................... 11-1
Mounting Rocker Blaster Undercarriage in a Trench ............................................................................................. 11-1
Rocker Blaster Utility Connections ........................................................................................................................ 11-2
Mounting the Rocker Spin Clean with Undercarriage Manifold .............................................................................. 11-3
Rocker Spin Clean Utility Connections .................................................................................................................. 11-4
Chapter 12 Pneumatic .............................................................................................................. 12-1
Pneumatic Manifold Connections .......................................................................................................................... 12-1
Manual Over-Ride Functions ................................................................................................................................ 12-1
Pneumatic Connections ........................................................................................................................................ 12-2
Chapter 13 Signage .................................................................................................................. 13-1
Wash In Use / Enter ............................................................................................................................................. 13-1
Navigational Sign .................................................................................................................................................. 13-2
Chapter 14 Foaming Sealer Wax and Foam-X Options......................................................... 14-1
General Overview ................................................................................................................................................. 14-1
Foaming Sealer Wax ............................................................................................................................................ 14-2

Belanger, Inc. * PO BOX 5470 * Northville, MI 48167-5470 * Ph (248) 349-7010 * Fax (248) 380-9681