Page 847 - Foton Workshop Manual - Aumark (BJ1099)

TRANSMISSION - TRANSMISSION ASSEMBLY 21A-5
TABLE OF MALFUNCTION SYMPTOMS

The table below can help you to rapidly find out the required malfunction information.

Malfunction Possible Cause Reference
Symptoms

1. Lubricant (low viscosity) —

2. Lubricant (insufficient volume) —
Chapter 21 Transmission- transmission assembly,
3. Bearing (worn or broken)
replacement
Chapter 21 Transmission- transmission assembly,
4.Shift fork and synchronizer replacement
gear(improper engagement) Chapter 21 Transmission- second shaft assembly,
Abnormal or disassemble
overly noise Chapter 21 Transmission- transmission assembly,

replacement
5.Synchronizer (worn or broken)
Chapter 21 Transmission- second shaft assembly,
disassemble

Chapter 21 Transmission- transmission assembly,
6.Gear tooth (scratched or worn)
replacement
7.Transmission housing
—
(distorted) 21A
1. Lubricant (overly viscosity) —

Chapter 22 Clutch - clutch pedal,adjustment
2.Clutch (incomplete separation)
Chapter 22 Clutch - clutch module, replacement

Chapter 21 Transmission- transmission assembly,
3. Bearing (worn or broken)
replacement
Chapter 21 Transmission- transmission assembly,
Transmission hard replacement
to shift 4. Synchronizer (broken)
Chapter 21 Transmission- second shaft assembly,
disassemble
Chapter 21 Transmission- transmission assembly,
5. Shift fork (distorted or broken)
replacement
Chapter 21 Transmission- transmission assembly,
6.Fork shaft (distorted or broken)
replacement

Chapter 21 Transmission- transmission assembly,
7. Lifting ball (overly worn)
replacement

Page 847