Page 122 - Casting of Angels- Dave Parvin
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               Solving a Mold Making Problem



                                                     By David E. Parvin, A.L.I.

            love a good mystery; it could be                                         one wanted a Forton MG Champaign
            in a book, play, movie, or in my                                         glass. So in this case, I could make a
            studio. Granted, the sculpting                                           mold of the original hand and
          mysteries rarely involve dead bodies                                       champaign glass, extract them, place
          or large amounts of missing                                                another Champaign glass into the
          valuables; but are more of the “how                                        mold and pour in metallic Forton MG
          in the world am I going to do that”                                        which would become fingers around
          variety. Recently such an problem                                          the stem. Still seemed doable until I
          presented itself. But let’s start at the                                   realized that the Champaign glass
          beginning.                                                                 was a problem. Since I would be
             Several years ago I was asked if                                        making a mold of a rigid hand, the
          I could make something that could be                                       duplicate glass would have to be
          an appropriate trophy for a lady                                           exactly like the original in order to
          named Dawn Denzer in honor of the                                          fit. Unfortunately, I could not find
          work she had done for raising money                                        any like the original. The fingers
          to fight Parkinson’s disease. For                                          would have to be repositioned to fit a
          many years, Mrs. Denzer had been                                           different glass; no easy task since the
          the social editor for the Rocky                                            original cast of the hand was very
          Mountain News, but unfortunately,                                          rigid Forton MG.
          had just previously been diagnosed               Photo #1                     The solution was to make a
          with Parkinson’s disease. I had                                            replica of the hand in a softer
          known her from many a social                                               material. I broke the stem of the
          function and felt I owed her for                                           Champaign glass so that I could
          mentioning my name often in her                                            remove it. Next I constructed a
          column. I suggested that a cast of her                                     masonite box around the hand (photo
          hand holding something especially                                          #2) and made a block mold using a
          meaningful to her would be                                                 very soft tin cured silicone rubber (11
          appropriate and my idea was                                                durometer). After removing the
          accepted. I went to visit Dawn who                                         original Forton MG hand, I cast a
          was deteriorating in an assisted living                                    duplicate hand in urethane rubber
          facility. When I asked her what she                                        (photo #3). Anyone who has read
          wanted in her hand, she replied, “A                                        my articles over the last few years
          Champaign glass, remember the                                              might remember that I much prefer
          good times...” Making the trophy was                                       silicones over urethanes, at least as
          a piece of cake. I simply had her hold                                     far as rubbers are concerned. The
          a champaign glass and submerge her                                         only time that I use urethanes is if I
          hand into a container of alginate. The                                     want something cast in rubber using
          void made by hand was filled with                                          a silicone mold. Urethanes will not
          Forton MG with copper powder.                                              bond to silicones and visa versa.
          Since I had de-aired the Forton MG               Photo #2                  However, the new, flexible hand had
          with a vacuum mixer, the impression                                        a problem, the surface was sticky and
          was bubble free. After applying a    of cake,” I replied and thought until I   would rub off with only casual
          vertigreen patina solution and       remembered the she had passed away    contact causing a slight loss of detail.
          buffing, the glass and hand were     recently. Had she still be with us, I   My rubbers expert, Michael Sisbarro,
          attached to a marble base (photo #1).   could have just cast her hand again   told me that for some reason,
          I thought I had come to the end of the   holding a glass. As I described   urethane rubbers with durometers
          story, but I hadn’t.                 above, a life casting of a hand       less than 40 have a tendency to suffer
             Recently, someone from the        holding something is very easy to do.   surface inhibition when cast in tin
           Colorado Neurological Society told   I have done hands holding a golf     cured silicone rubber. Because Dawn
          me that they had decided to make an   club, oar handles, baseballs, a bat, a   had been, let’s just say, a little older
           annual Dawn Denzer Award which      book, a fishing rod, etc. For a       with some definite character in her
          would be presented to a particularly   duplicate, all one has to do is mold   hands, I thought that a minimal loss
          significant supporter. I was asked if it   the hand and the object together. Of   of detail might not be noticeable and
             would be possible to duplicate    course, the object will be duplicated   it wasn’t. I fitted a new glass in the
          Dawn’s casting for the award. “Piece    in the same material as the hand. No   hand and made another block mold.

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