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August 31, 2006
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 JWBK119-09
        110          Computing Process Capability Indices for Nonnormal Data
        where w is the width of the tolerance interval with 99.73% coverage 95% of the time,
        w 2 is the width of the tolerance interval with 95.46% coverage 95% of the time, and w 3
        is the width of the tolerance interval with 68.26% coverage 95% of the time. The order
        statistics estimates of w, w 2 and w 3 , based on the normality assumption, are given
                    6
        by Chan et al. This is a more conservative method, since the natural process width
        is greater as it is estimated taking the sampling variation into account. This is the
        only method considered here that will give a different result even if the underlying
        distributionisnormal.Itisincludedheretoinvestigatewhetheritsconservativenature
        is preserved under nonnormality.


        9.2.3 Weighted variance method
                   8
        Choi and Bai proposed a heuristic weighted variance method to adjust the PCI values
        according to the degree of skewness of the underlying population. Let P x be the
        probability that the process variable X is less than or equal to its mean μ,
                  n
               1
                      ¯
          P x =     I(X − X i ),
               n
                 i=1
        where I(x) = 1if x > 0 and I(x) = 0if x < 0. The PCI based on the weighted variance
        method is defined as
               USL − LSL
          C p =
                  6σ W x
                   √
        where W x =  1 +|1 − 2P x |. Also
                USL − μ
          C pu =  √     ,
                2 2P x σ
                  μ − LSL
                            .
          C pl =
                3 2(1 − P x )σ

        9.2.4 Clements’ method
                4
        Clements replaced 6σ in equation (9.1) by U p − L p :
               USL − LSL
          C p =          ,
                U p − L p
                                                               14
        where U p is the 99.865 percentile and L p is the 0.135 percentile. For C pk , the process
        mean μ is estimated by the median M, and the two 3σs are estimated by U p − M and
        M − L p respectively, giving

                     USL − M M − LSL

          C pk = min         ,          .
                      U p − M  M − L p
          Clements’ approach uses the classical estimators of skewness and kurtosis that are
        based on third and fourth moments respectively, which may be somewhat unreliable
        for very small sample sizes.
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