Page 8 - Aerotech News and Review, September 17, 2021
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AIAA hosts an evening with Stratolaunch



                                                                                             Stratolaunch carrier aircraft, from the   “I was actually able to gather some
                                                                                             start of conceptual sketches until the   sketches that were made, casual ideas
                                                                                             first flight, was to carry rockets to an   that were just archived over the years.”
                                                                                             advantageous altitude that would allow   He showed a Burt Rutan sketch that
                                                                                             for launching from flexible locations.”  was from April 1990. “It’s a doodle
                                                                                               Showing a slide that described sep-  of a centrally loaded carrier with an
                                                                                             aration of rocket from Stratolaunch,   offset pilot. This is the first manifesta-
                                                                                             Hutchinson said, “Understanding the   tion of that offset pilot on this carrier
                                                                                             safe separation and careful mitigation   configuration.”
                                                                                             of associated risks for separation is   “From the conceptual layout, from
                                                                                             where Stratolaunch shines.”   the very beginning, Burt begins con-
                                                                                                                           sidering the experience of the launch
                                                                                             Big Launcher History          as an attractive feature that includes
                                                                                               “This is an old idea that has been   an observer station in the aircraft and
                                                                                             around for a long time. In the 1940s,   in this case you can see observers in
                                                                                             the original H-4 Hercules Hughes con-  the right hand fuselage, just behind
                                                                                             cept looks familiar. Then in the 1960s,   the crew. So, he is from the beginning
                                                                                             they needed an aircraft to carry the   seeing what that experience would be
                                                                                             Space Shuttle,” Hutchinson explained,   like.”
                                                                                             showing a photo of a twin hull C-5   Another sketch showed the Space-
                                                                                             concept that Lockheed had considered   ShipOne and carrier aircraft White
                                                                                             for that task. The low wing design of   Knight emerging in Burt’s drawings.
                                                                                             the top launch 747 design was favored   Hutchinson explained that the concept
                                                                             Stratolaunch photograph  over the high wing design of the C-5   really began to blossom when other
   The Stratolaunch and hangar at the Mojave Air and Space Port.                             concept mostly because of the number   engineers joined with Rutan to design
                                                                                             of mods that were needed.     a carrier aircraft that would reuse the
   by Cathy Hansen               the company also stands on high val-  gram, focusing on material interaction   Hutchinson showed a sketch of an-  major airline systems and components.
   special to Aerotech News      ues: Deliver today; Grow for tomorrow   of laser engagement. It was a lifelong
                                 and Accuracy and Integrity always.  interest in experimental aviation de-
     A remarkable and exciting presenta-  “What we are offering is flight test   sign that later drew him to Scaled
   tion was streamed via Zoom on Aug.   services for the hypersonics communi-  Composites. It is there that he gained
   31, 2021, spotlighting the largest fly-  ty,” said Krevor. “We have transitioned   experience in design, build, and testing
   ing airplane in the world — the six-  ownership under Mr. Paul Allen and   of the SpaceShipTwo feather deploy-
   engine, composite Stratolaunch carrier   our current owner is Cerberus Capital   ment system. Soon after, he completed
   aircraft that will launch hypersonic test   Management, a private equity group,”  the White Knight Two landing gear de-
   vehicles.                       “We are fully funded to bring hyper-  sign and release system and saw them
     Detailed information was shared   sonic flight test to the aerospace com-  through flight test. From there, Mason
   about designing, building and flying   munity,” Krevor said. “We have tran-  led the Flight Controls design team on
   this giant machine that has been given   sitioned our headquarters from Seattle   the Stratolaunch aircraft. Currently,
   the nicknamed of “Roc,” as a tribute to   down to Mojave Air and Space Port.”  Mason works for Stratolaunch as the
   the giant bird of Arabian and Persian   The aircraft features a twin-fuse-  lead engineer for the Release System
   mythology.                    lage design and the longest wingspan   for the Talon hypersonic unmanned
     Dr. Zachary C. Krevor, Stratolaunch   ever flown, at 385 feet, surpassing the   system.
   LLC chief operating officer, gave   Hughes H-4 Hercules flying boat of   “I started my career with an adven-
   opening remarks. He is responsible for   321 feet. The flight crew is in the right   ture through model aviation and I’ve
                                 fuselage and the flight data systems are   been a model aviator my entire life;
                                 located in the left fuselage.  and as a matter of fact Stratolaunch
                                   Stratolaunch, the multi-vehi-  enabled me to appear in my favorite
                                 cle launch  platform,  will carry a   magazine, which is Model Aviation
                                 550,000-pound payload and has a   magazine, in 2020.
                                 1,300,000-pound maximum takeoff   “I came aboard to design the me-                                             Screenshot
                                 weight.                       chanical flight control system and I
                                                               have been here ever since the first roll   The Burt Rutan sketch.
                                                               of carbon fiber fabric showed up to
                                                               build the airplane, all the way through
                                                               to today,” Hutchinson said. “So, I   other offering, moving the wing of the   He described it as, “The winning com-
                                                               have been present for each of the two   747 to a high wing model with two fu-  bination of this idea of this configura-
                                                               flights, and involved with the design   selages and shuttle carried underneath,   tion.”
                                                               and build of the airplane every single   which was also considered. Again, the   In August 200 they had a 3-D model
                                                               month of its progress.        extensive modifications that would be   with more people working on the con-
                                                                 “I am a lifelong aviator and got my   needed was the obvious obstacle to   cept. He showed another pencil sketch
                                                               roots working in Mojave at Scaled   this concept.           that Rutan had drawn and said, “It’s
                 Stratolaunch photograph                                                       He showed an image of the Conroy   not that Burt is simply a great aircraft
   Dr. Zachary C. Krevor, CEO of                               Composites and have a lot of experi-  Virtus ultra heavy cargo lifter that he   designer; his approach to design is
                                                               ence working with landing gears and
   Stratolaunch LLC.                                                                         had researched on the Internet, with   mission-centric. He identifies ways in
                                                               systems, so I am a systems designer”
                                                               he said.                      a ‘Hershey Bar’ wing which he ex-  which he can utilize each design to ful-
                                                                 “I am passionate about the Strato-  plained was theoretically easy to build   fill the mission. It’s not uniqueness for
   overseeing many of the programmatic                         launch aircraft,” Hutchinson said. “Be-  and better for range, but this was a   the sake of being unique, it is unique-
   and operations functions of Strato-                         ing an engineer here, I enjoy getting to   twin fuselage which was derived from   ness to achieve a goal.”
   launch, including oversight of the car-     Stratolaunch photograph  work on all areas of the program.   B-52s and used the jet engines off of   A Bronco-type tail was considered
   rier aircraft, conversion of the carrier   Mason Hutchinson, Stratolaunch lead   “This is the Model 351 Stratolaunch   the B-52. “Look at that wing configu-  before, with the cockpit placement at
   aircraft into a mobile launch platform,   engineer.         Carrier Aircraft originally built by   ration, he’s on to something here,” said   the top of the fin, but it was actually
   and leadership for many of the busi-                        Scaled Composites. Although we are   Hutchinson.            heavier than the two-cruciform tail
   ness functions.                                             no longer part of Scaled Composites,                        configuration that was finally decided
     The vision of Stratolaunch is   Stratolaunch Carrier Aircraft   Stratolaunch is a stand-alone company   Configuration evolution  on. A cruciform tail is an aircraft em-
   ‘Breaking Barriers’ and their mission   Development History: Mason   and this is known as the Stratolaunch   “Given the history of launchers,   pennage configuration which, when
   is advancing high speed technology   Hutchinson, Lead Engineer —   Aircraft and our current mission is to   the evolution of this concept and this   viewed from the aircraft’s front or rear,
   through innovative design, manufac-  An Insider’s Perspective  offer high speed flight test services that   design from Burt Rutan’s sketches,   looks much like a cross.
   turing and operation of world-class   Mason Hutchison started his en-  Zach just mentioned.”  all the way up to today, the configura-  Hutchinson said, “I liked the idea of
   aerospace vehicles.           gineering career at Ball Aerospace,   Hutchinson described the purpose   tion that we are flying actually takes
     Krevor’s opening slide showed that   working on the Airborne Laser pro-  of the carrier aircraft by saying, “The   an interesting path,” said Hutchinson.   See STRATOLAUNCH, Page 10
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