Page 184 - Parker - Hydraulic and Lube Filtration Products
P. 184

Assembly                              and outlet fi lter elements   2.  Remove tube wands from oil to
                                                  MUST be replaced to prevent     prevent siphoning.
            1.  Install hoses to inlet and outlet
               fi lters by threading the hose end   fl uid from going through the   3.  Loosen hex head screws on fi lter
               with the straight thread o-ring    bypass in the fi lters.         cover. Turn cover to clear screws,
               seal fi tting into the fi lter fl ange.  6.  The inlet fi lter element is   remove cover.
            2.  Connect the PVC tube wands        provided with a 3PSI by-     4. Pull fi lter element from the fi lter
               to the swivel fi tting on the hose   pass spring, and prevents     head.
               end.  When servicing the PVC       the pump from cavitating if       a) Replace the synthetic or
               tube wand, do not over-torque      the element is not changed.       Microglass III elements.  Verify
               the metal fi ttings going into the   The outlet fi lter  element is   correct element replacement.
               PVC coupling.  Over-torque will    provided with a 35PSI bypass      b) Wire mesh elements can be
               result in cracking the coupling.   spring to prevent excessive       cleaned. Ultrasonic cleaners
               Generally, 1/4 turn beyond hand-   pressure which may be harm-       provide best results.
               tight is suffi cient.              ful to personnel or to the fi lter   5.  Install element in fi lter housing.
            3.  The Intelli-Cart™ is shipped      cart.                           Make sure element o-rings seat
               with a bag that contains user                                      properly into  the head, making
               manuals, iPD programming disk,     Warning:  The fi lter bypass    sure that the notch on the
               and accessory parts.               spring acts as a relief valve   element lines up with the notch in
            4.  The iPD is shipped with the       for the pump. Do not restrict   the head.
               factory default setting. Users can   the outlet hose with a shut-off   6.  Inspect the cover o-ring and
               reprogram the iPD with the cable   valve which will defeat the     replace if necessary.
               located in the attached bag, the   function of the bypass valve,   7.  Replace cover and tighten hex
               program disk and the iPD owners    causing excessive pressure,     head screws until they are snug.
               manual.                            which may be harmful to per-    Do not over-torque (16 - 19
                                                  sonnel or to the fi lter cart.  Ft. Lbs.) these screws. Do not
                                                                                  interchange the inlet fi lter cover
            Operating Instructions
                                               7.  The cleanliness indicator      with the outlet fi lter cover. (The
            1.  Insert the inlet wand assembly    works on differential pressure   inlet fi lter has a “RFP” prefi x, the
               into the supply fl uid receptacle  and will indicate the condition   outlet fi lter has a “ILP” prefi x).
               (drum/reservoir). The RFP fi lter is   of the element (CLEAN,   8.  Contact the HFD service
               the inlet fi lter.                 CHANGE, or BYPASS).             department at 419-644-0259
            2.  Insert the outlet wand assembly                                   regarding  iPD calibration.
               into the clean fl uid receptacle   NOTE:  The fi lter cart must be   9.  iPD removal: remove oil lines from
               (drum/reservoir). The ILP fIlter is   in operation for the indicator to   the iPD at the two fi ttings closest
               the outlet fi lter.             read properly.                     to the iPD. Disconnect the two
            3.  Verify that the ON/OFF switch is                                  cables from the iPD. Remove iPD
               OFF and plug the cord into the   Maintenance Instructions          from cart via two screws. The
               proper grounded power source                                       cart can be used without the iPD
               (3 wire).                       1.  Turn switch to OFF position    as long as the sample hoses are
            4.  Turn switch to ON position and    and unplug cord from            removed from the System 20.
               check outlet wand for oil fl ow.    electrical outlet.             Protect sampling connectors from
               Allow 30 to 60 seconds for                                         contamination.
               fi lters to fi ll with oil. If repeated
               attempts to obtain oil fl ow fail,   Trouble Shooting
               check pump inlet fi ttings for   Problem       Cause                Solution
               tightness, remove inlet fi lter   Does not start   ON/OFF Switch    Turn switch ON, replace switch if defective
               access cover and verify the                    No electrical power   Plug in cart
               cover sealing o-ring is in place.              Defective motor      Replace
               For very viscous fl uids it may be   No oil fl ow or erratic    Filter housing not fi lled with oil   Allow pump to run 30 to 60 seconds
                                                pump noise
               necessary to pour 1 or 2 quarts                Suction leak         Check tightness of inlet fi ttings
               of fl uid into the RFP inlet fi lter                                Check o-ring in inlet fi lter cover for nicks
               housing to prime pump initially.                                    Kink or restriction in inlet hose
                                                                                   Add 1 or 2 quarts of oil to inlet fi lter
            5.  The condition of the fi lter
                                                              Defective pump       Replace pump
               element should be monitored
                                                Indicator reads   Element dirty    Replace or clean elements (both fi lters)
               by observing the cleanliness     CHANGE or BYPASS    Oil extremely cold or viscous   Change element to coarser micron rating
               indicator on the outlet fi lter.   Indicator does not   No outlet element   Install element
               When the indicator is in the     seem to move    40 micron element installed in   Check cart model number to verify correct
               CHANGE position, both inlet                    outlet fi lter        element.  The inlet fi lter has a rating RFP
                                                                                   prefi x;  the outlet fi lter has an ILP prefi x

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