Page 4 - Exlar - Exlar electric test and simulation actuator systems
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The Challenge                      research and creativity is a revo-   on industrial equipment
                                              lutionary design which incorpor-
                                                                                   ranging from carpet weaving
                                              ates a high performance              machines and machine tools, to
           For years, industry has sought
           out a clean and effi cient all-     brushless servo motor with a         simulation and test equipment
           electric alternative to hydrau-    novel mechanism for converting       and submarines.  All actuators
                                                                                   portray the unique characteristics
                                              the motor’s power and speed to
           lic and pneumatic cylinders.       highly accurate and reliable linear   of producing the power density,
           The promise of such a device       motion.                              speed and robustness of hy-
           would be the elimination of the
           environmental issues associ-                                            draulic and pneumatic actuation
           ated with hydraulic fl uids, the    The Result  — Since delivering       without the inconvenience and
                                              the fi rst actuator to the world’s
                                                                                   operating expense of fl uid power.
           noise and inconsistency of         leading liquid packaging com-
           pneumatics, and a dramatic         pany in 1993, the company has
           reduction in power consump-
           tion. Today, process engineers     supplied over 10,000 units of
           are facing increasing demands      this elegant but simple device
                                              for producing precise, yet highly
           for more accurate and better       robust linear robust linear mo-
           responding position control.       tion.  Exlar’s inverted roller screw    Epoxy-coated
           These trends are driven by                                                 Aluminum Housing
           regulatory controls for cleanli-   actuators are being used today
           ness and effi ciency combined
           with the market’s demand for
           more accurate control of their
           processes.  Engineers have                                    Threaded Rollers
           universally agreed that the
           solution for addressing both
           these needs lies in an an all-                  Preloaded Angular
           electric actuator.  The chal-                   Contact Bearings
           lenge has been to build such
           a device which delivers the
           promises of electric actuation,
           yet maintains the robustness
           and moderate cost of fl uid
           power actuators.                          Chrome Plated
                                                     Extending Rod
           The Design — To meet this
           challenge, Exlar embarked on
           a mission to create a new kind
           of electrical actuator.  Tradi-
           tional ball and acme screws
           were rejected due to their
           lack of robustness and limited
           service life when used in con-
           tinuous motion applications.
           Direct acting electric actuators
           were found to be prohibitively
           expensive, energy ineffi cient,                                      Sealed Output Rod
           and lacking the stability and
           stiffness needed to ensure ac-
           curacy.  The result of Exlar’s




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