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revos flex







        Modular connector system




         Modular inserts                 Description                        Type                Part No.  P.U.
         revos flex hc 1M                Modular inserts revos flex
                                         Male insert                        FLE STC  2  16  1     78.014.0253.0 10
                                         Female insert                      FLE BUC  2  16  1   78.004.0253.0 10
                                         Contacts                           mm   / AWG, turned Ø 3,6 mm
                                                                               2
         High current module             Male insert, Ag                    16   / 6            05.546.3021.8 20
         with crimp connection           Female insert, Ag                  16   / 6            02.126.9721.8 20
                                         Technical data
                                         Rated voltage (EN 60664-1)         1000 V
                                         Rated impulse voltage              8.0 kV
                                         Degree of pollution                3
                                         Overvoltage category               III
                                         Rated current                      65 A
                                         Continuity resistor                < 1 mΩ
                                         Insulation resistor                > 10  Ω
                                                                               12
                                         Material
                                         Insulating housing                 PA
                                         Colour                             black
                                         Flammability                       UL 94 V-0
                                         Contacts
                                         Contact surface                    silver plated
                                         Rated cross-section                16 mm 2
                                         Numbers of poles                   2
                                         Mating cycles                      500
                                         Temperature range                  -40 °C … + 120 °C
                                         Description                        Type                Part No.  P.U.
                                         Accessoires
                                         Crimping tool                                          95.000.1000.0 1
                                         Crimping die                                           on request
                                         Fork cable lug for protective earth connection 10 mm 2  06.600.6127.6 10
                                         Fork cable lug for protective earth connection 16 mm 2  06.600.6227.6 10
                                         Extraction tool                                        05.502.0910.0 1
                                         Klauke type 60/22-L pneumatic crimping tool can also be used.

        Dimensions
        Male insert                          Female insert


                                                                                  General requirements
                                                                                  • Due to reduced cross sections at PE
                                                                                   contacts of frames, the PE contact has to be
                                                                                   additionally protected against short circuits
                                                                                   by using a protection circuit offering a
                                                                                   sufficiently short breaking time (< 0,25 s).
                                                                                  • Parts to be used as connectors, not as plug
                                                                                   devices (connector with breaking capcity).
                                                                                   Do not mate under current or voltage!
                                                      Derating curve acc. IEC 60512 -2 test 5b






              Derating curve                            120
              according to IEC 60512-2 test 5b          110
              revos flex                                100
              High current module 78.004/014.0253.0      90
              1000 V                                   Current (A)  80                                         A
                                                         70
                   1 module                             Current [A]  60                                 Upper temperature limit   B  1 Module
                                                                                                               3 Modules
                                                         50
                   3 modules                                                                                 C  7 Modules
                                                         40
                   7 modules                             30
                                                         20
                                                         10
                                                          n
                                                             10  20  30  40  50  60  70  80  90  100  110  120
                                                                        Ambient temperature [°C]
                                                                     Ambient Temperature (°C)


        Subject to change without further notice                                                                117


                                                                                                               2-polig / 16 mm 2
                                                                                                               2-polig / 25 mm 2
                                                                                                               2-polig / 35 mm 2
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