Page 9 - Donaldson - Exhaust product guide for medium and heavy-duty vehicles and equipment
P. 9

Engine Exhaust Flow Rate
                                                                                & Airflow Calculations



                                               Engine Exhaust Flow Rate Calculation
               The calculations on the         Exhaust flow rate may be calculated using the following formula.       OVERVIEW
               right are provided as a
               reference and may be              ( Exhaust Temp. (°F) + 460 )  x  Intake Airflow
               helpful as you validate and                                          (CFM)     = Exhaust Flow
               select Donaldson mufflers                   540
               and components.
                                               Exhaust temperature and intake airflow rate must be determined
               For the most accurate           to calculate the exhaust flow rate. Exhaust temperature and
               engine airflow and exhaust      manufacturers maximum backpressure may be approximated using
               flow rates, Donaldson           the table below.
               recommends using the
               information supplied by                                            Engine        Maximum
               your engine manufacturer.          Engine Type                  Temperature    Backpressure
                                                  Diesel 2-Cycle Naturally Aspirated   = 900º F   4" Hg
                                                  Diesel 2-Cycle Turbo            = 750º F       3" Hg
               Looking                            Diesel 4-Cycle Naturally Aspirated   = 1000º F   3" Hg
               for                                Diesel 4-Cycle Turbo            = 900º F       3" Hg
               Engine                             Gasoline (all types)            = 1200º F      >4" Hg
               Exhaust
               Flow                               Note: If you are spec’ing a dual muffler system, remember to divide engine’s exhaust
                                                  flow (CFM) by two
               Guide?

               See
               Exhaust                         Engine Airflow Calculation
               Flow Reference Section of       CFM intake rate is available from the engine manufacturer. If CFM
               this catalog, page 173.         specifications are not available, use the volumetric efficiency
                                               calculation. A simple calculation for CFM is to multiple the
                                               horsepower of your engine by 2.5.

                                               4-Cycle Engine Airflow Calculation
                      Airflow guide should only
                      be used as a reference     ( Engine Size (CID) x RPM )     Volumetric       Intake Airflow
                      document. For proper                                  x                =
                      muffler application, look           3456                   Efficiency           (CFM)
                      to your engine supplier
                      for the most accurate and
                      current information.     2-Cycle Engine Airflow Calculation
                                                 ( Engine Size (CID) x RPM )  x  Volumetric  =    Intake Airflow


                                                          1728                   Efficiency           (CFM)




                                               Volumetric       Engine volumetric efficiency ratings are best obtained from your
                                                                engine manufacturer. Engines operating with electronic controls
                                               Efficiency       could have volumetric efficiency ratings of more than 2.0. Airflow
                                                                on these engines should be verified by the engine manufacturer.
                                               4 Cycle GAS Engine          Naturally Aspirated    =   .70 - .80

                                               2 and 4 Cycle DIESEL Engine   Naturally Aspirated    =   .90
                                                                           Turbo*            =   1.50 - 3.00*

                                                                           * If VE rating is not available, Donaldson recommends using the
                                                                           highest value to insure proper airflow.

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