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Material Engulfment











           1    What is the name of the       2    What are its specific objectives related to the Priority Unwanted
                critical control for Material
                                                   Event (PUE)?
                Engulfment?
          Early Detection, Prevention and    Regular inspection, maintenance and cleaning to avoid human entry
          Maintenance System

           3    What are the critical         4    What are the activities       5    What can be sampled from
                                                   within the management
                control performance
                                                                                      the set of activities for
                requirements to meet the           systems that support               verification, providing a
                objectives?                        having the critical control        clear image of the critical
                                                   able to do what is required?       control status?
          Moisture controlled                Regulation of finish mill outlet   Inspection processes content and
                                             temperature (limit gypsum dehydration)   frequency
                                             and inspection in place to check for   Cement Mill outlet Temperature
                                             leaks/moisture entry               exceedence vs set point
                                             Use of dry air for transfers

          Inspection, maintenance and cleaning   Known threshold limits documented and   Records of maintenance and cleaning
          thresholds defined and followed for all   understood by plant and maintenance   completed according to known
          material/transfer spaces           teams                              thresholds on schedule

          Evaluate and assess material inside   Process in place to assess material   Records of assessment process / scans
          of material storage/transfer space to   location and volume           having been completed and effectively
          determine location and volume      eg., Scanning technology used from   used for material build up evaluation/
                                             outside of space                   action/decisions

          Use of remote equipment/technology to   SOP defining use of binwhip/cardox for   SOP being followed during binwhip/
          remove blockage/clean materials    storage space developed and available  cardox work activity

           6    What is the target performance for critical     7    What is the critical control performance
                                                                     trigger for shutdown, critical control review or
                control?
                                                                     investigation?
          Inspection, cleaning and maintenance for material storage/  Human entry into material storage/transfer space
          transfer spaces completed per scheduled thresholds without   Cleaning threshold exceeded
          entry to space



























          Creation date: 01/2021 • The latest and only controlled version of this document is available on the HSE intranet.
          © 2021 Holcim - For internal use only
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