Page 164 - Mechatronics with Experiments
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150   MECHATRONICS
                                                 dx(  )  C 1     1
                                                      =−    + C 1  ⋅ cos( f (2   rise  +    dwell  −   ))  (3.111)
                                                                        1
                                                  d       f 1    f 1
                                                 2
                                                d x(  )
                                                      = C ⋅ sin( f (2   rise  +    dwell  −   ))  (3.112)
                                                               1
                                                         1
                                                 d   2
                                2. Modified sine function is a modified version of the first function, cycloidal displace-
                                   ment function. Compared to the original version, this version results in lower peak
                                   acceleration and speed values while maintaining a similar cam displacement function.
                                   This cam function uses at least two frequencies of the sinusoidal profile. Pieces of
                                   the two sine functions are combined to form a smooth cam function.
                                                      2
                                                     d x(  )
                                                           = C ⋅ sin( f   ) + C ⋅ sin( f   )    (3.113)
                                                                           2
                                                                                 2
                                                                    1
                                                               1
                                                      d   2
                                   where C , C constants would have non-zero values in some segments and zero values
                                         1
                                            2
                                   in other segments of the cam. In other words, in some segments of the cam function
                                   one of the sections of the sinusoidal function is used, in other segments the other
                                   sinusoidal function is used with its appropriate segment connecting to the preceeding
                                   and the following curve. Let    rise  be the period of input shaft rotation for the rise
                                   period. f , f are two constant frequencies.
                                            2
                                         1
                                                                 2      4  
                                                           f =       =                          (3.114)
                                                            1
                                                                   ∕2     
                                                                rise     rise
                                                                 2        4  
                                                           f =        =                         (3.115)
                                                            2
                                                               3    ∕2   3  
                                                                 rise      rise
                                   The acceleration function is constructed from the segments of two sinusoidal func-
                                   tions as follows,
                                                     (         )
                                        2
                                       d x(  )           2                      1
                                             = A ⋅ sin           ;    for 0 ≤    ≤     rise     (3.116)
                                                 o
                                        d   2          (   rise ∕2)             8
                                                     (                 )
                                        2
                                       d x(  )            2                   1          7
                                             = A ⋅ sin            + (  ∕3) ; for     rise  ≤    ≤     rise  (3.117)
                                                 o
                                        d   2          (3   rise ∕2)          8          8
                                        2
                                       d x(  )       (   2         )         7
                                             = A ⋅ sin           − 2   ;  for     rise  ≤    ≤    rise  (3.118)
                                                 o
                                        d   2          (   rise ∕2)          8
                                   The acceleration function like this describes the movement of the follower for the rise
                                   period. If the follower cycle is made of rise and fall without any dwell periods, the
                                   complete displacement cycle is performed over an input shaft rotation of    = 2   rise .
                                   Displacement and speed curves are determined by directly integrating the acceleration
                                   curve with zero initial condition for speed and zero initial condition for displacement
                                   at the beginning of integration.
                                     The fall motion curves are simply obtained using a mirror image of the rise motion
                                   curves. During the dwell portion (if used in the cam design), the cam follower
                                   displacement stays constant, and speed and acceleration are zero.
                                3. Modified trapezoidal acceleration function modifies the standard trapezoidal acceler-
                                   ation function around the points where the acceleration changes slope. The accelera-
                                   tion function is smoothed out with a smooth function, such as a sinusoidal function,
                                   hence eliminating the jerk discontinuity. If purely trapezoidal acceleration profiles
                                   are used, there would be discontinuity in the jerk function when the acceleration
                                   function slope changes from a finite value to zero value (constant acceleration).
                                   In order to reduce the effect of this in terms of vibrations in the mechanism, the
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