Page 664 - Mechatronics with Experiments
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650   MECHATRONICS
                                                                                  Power
                                                                                  supply
                                                                                     AC



                                                                                             Rectifier
                                                                                              bridge




                                Current   Current                                    V
                              command  amplifier                                                  Power
                                                               Driver      Q
                                                                                      Q         transistor
                                               PWM circuit                                      H-bridge
                                                               Driver
                                                                            Q       M  Q
                                                               Driver

                                                               Driver
                                    Current
                                   feedback
                              FIGURE 8.30: Block diagram of the brush-type DC motor drive: PWM amplifier with current
                              feedback control.


                              of the rotor position. Hence, the brushless motor requires a rotor position sensor for its
                              power stage.


                              8.4.2 Drives for DC Brush-type and Brushless Motors
                              Drive is considered as the power amplification stage of an electric motor. It is the drive
                              that defines the performance of an electric motor. The most common type of power stage
                              amplifier used for DC brush-type motors is an H-bridge amplifier (Figure 8.30). The H-
                              bridge uses four power transistors. When controlled in pairs (Q1 & Q4 and Q2 & Q3), it
                              changes the direction of the current, and hence the direction of generated torque. Notice
                              that the pair Q1 & Q3 or the pair Q2 & Q4 should never be turned ON at the same
                              time since it would form a short-circuit path between supply and ground. The diodes
                              across each transistor serve the purpose of suppressing voltage spikes and provide a free-
                              wheeling path for the current to follow. Large voltage spikes occur across the transistor
                              in the reverse direction due to the inductance of the coils. If a current flow path is not
                              provided, the transistors may be damaged. The diodes provide the alternative current path
                              for inductive loads and let current pass through the coil. When a diode is ON, the current
                              flows from the negative end of the power supply to the positive end due to the fact the
                              inductive voltage raises the negative side of the potential temporarily (transient) higher
                              than the positive side. The use of diodes in all power amplifiers for different motor types
                              serves the same purpose.
                                   Transistors take a longer time to change from the ON to OFF state than they do to
                              change from OFF to ON state. In other words, transistors turn OFF slower than they turn
                              ON. When transistor states in one leg of the H-bridge are changed (i.e., Q1 is ON, and
                              Q2 is OFF, then we command Q1 to be OFF and Q2 to be ON, and visa versa), Q1 will
                              stay partially turned ON when Q2 is fully turned ON. This difference is in the tens of
                              microseconds range. As a result, this would result in a short circuit between supply and
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