Page 9 - Zero is Possible - Volume 3
P. 9

Biskra
        Energy

        Efficient mills, cleaner results



        Opportunity             •  Shifted to 100% separate                                                  ALGERIA  Cement
        To reduce Scope 2        grinding and installed
        CO₂ emissions, Biskra    ceramic rollers for higher
        Plant sought to boost    cement mill output
        operational efficiency and
        stabilize performance   Cost:
        in both raw and cement   Optimization: 0 CHF
        grinding operations.    Ceramic rollers: 255 kCHF
                                Timeline: 1 year
        Solution
        A focused efficiency    Results                       CO 2 REDUCTION: 3,600 TONS/YEAR
        program was launched    •  Energy savings:
        to optimize both raw and   6,500 MWh/year                                                      Adham ElSharkawy
        cement mill operations,   •  CO₂ emissions                                                          CEO
        reduce energy loss, and   reduction:
        improve output:          3,600 tons/year
        •  Applied “10 Golden Rules”   •  Cost savings:
         for electrical efficiency   110 kCHF/year
         and reduced idling     •  Cement mill capacity
        •  Optimized Mill Master   increased 15%
         settings and enhanced   •  Raw mill stability:
         monitoring to eliminate   Failures eliminated
         vibrations and ensure                                                                          Amina Kocheida
         stability                                                                                     Head of HSE and
                                                                                                         Sustainability







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