Page 47 - Basic PD Theory
P. 47

PD Investigations


               * Internal delamination
                 Failure mechanism      Polarity      Load Effect   Temperature Effect   Phase Location
                                     No or Negative
                 Internal Delamination                   None            Inverse        45° and 225°
                                      predominance

                       Symptoms                    Detection Tests                    Insulation types
                Partial discharge, insulation  PD, tan δ, power factor, capacitance, visual   All stator winding types
                discoloration           inspection                           (Asphaltic mica)

               7.1.1.2  Manufacturing Defect
               Manufacturing defects are described in Section 1.3.1.  Like internal delamination, these voids may be near the conductors or
               are often scattered throughout the insulation without dominance of voids either close to the copper or at the surface.  There may
               be a slight negative or perhaps no noticeable polarity predominance of the PD with activity centred near 45° and 225°.  As stated
               before when describing internal delamination, internal voids usually lead to a decrease in PD with an increase in temperature, that
               is, an inverse temperature effect, but no changes with load (Figure 41). See Section 2.4.7.1 and polarity predominance.

               * Manufacturing defect
                 Failure mechanism      Polarity      Load Effect   Temperature Effect   Phase Location
                                     No or Negative
                 Manufacturing Defect                    None            Inverse        45° and 225°
                                      predominance

                       Symptoms                    Detection Tests                    Machine types
                Partial discharge       PD, power factor, tip-up, tan δ, capacitance   Global VPI, resin rich coils

               Temperature monitoring is usually possible as most modern units 3.3 kV and above have temperature sensors (thermocouples or
               RTDs) on bearings and embedded in stator slots.  It is now cheap to connect sensors to data acquisition systems.  You can also
               use thermovision cameras to detect some over temperature problems.  Increasing temperature over time under same load and
               ambient conditions can detect problems.

               7.1.1.3  Voids at Copper Conductor
               Thermal Cycling and Excessive Surges/Starts are described in Section 1.5.  A void bounded by the copper conductor and
               insulation  exhibits a different phenomenon than those within  the bulk of the insulation.   Though the basic breakdown
               mechanisms are  the  same,  the  electrodes  are  of  dissimilar   Bipolar Machine PD
               materials and so polarity predominance occurs.  In this case, there   0 to 3.16 pps  3.16 to 10 pps  10 to 31.6 pps  31.6 to 100 pps
               will usually be an observable  predominance of  negative PD  pulses   100 to 316 pps  316 to 1000 pps  > 1000 pps  Subset 8
               clumped at 45° during the positive AC cycle, as shown in Figure   750                    750
               42 [1]. See Section 2.4.7.2 and negative predominance.   500                             500
               Due to pulse behavior, negative predominance normally indicates   250                    250
               PD originating near the conductor surface inside the insulation   0                      0
                                                                    Pulse Magnitude [mV]
               system.  Because of the location of the voids, that is, near the   -250                  -250
               copper conductors, there are no reliable repair mechanisms for   -500                    -500
               this problem.  It may be possible to retard the deterioration by   -750                  -750
               altering operating procedures, such as fewer load swings or the
                                                                                      180
                                                                                  135
                                                                                          225
               addition of more sophisticated cooling techniques that restrict the   0  45  90  Phase Angle [deg]  270  315  360
               range of the machine operating temperatures.  PD near the turn
               insulation in multi-turn coils may lead to winding failure quicker   Figure 42: PD near Copper Conductor
               than similar PD in Roebel bars. Although there may be voids and other defects in the insulation between the turns, as long as they are not on the


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