Page 35 - january
P. 35

PROFESSIONAL ADVICE

    •  reduction  of  the  number  of  maintenance  personnel,  as  well  as  associated  facilities  at  the
    facilities  based  on  improving  the  reliability  of  equipment,  automation  of  processes,
    telemechanization of control and the use of watch and shiftless maintenance methods;
    • reduction of the number of maintenance operational personnel, as well as associated structures
    at  the  facilities  through  the  use  of  aggregate  repairs,  in  which  the  main  components  and
    assemblies of equipment are repaired at centralized specialized repair bases (CSRB) located in
    an economically justified service radius;
    • reducing the volume of information entering the main board of the facility, based on the use
    of mainly self-regulating technological equipment and units;
    • reducing the total mass of materials spent on the creation of a ground object by combining the
    homogeneous functions of the base in various structures (for example, combining the support
    structure of a block device with a foundation, with a vehicle platform, etc.);
    • reducing the bulk density of structural materials due to the use of mainly light metal alloys,
    polymers and other effective materials;
    • reducing the scope of zero cycle work at facilities due to:
    • removal of technological pipelines, electric cables to overpasses or to communication corridors;
    • application of pile (including no-grout) and slab foundations that minimize labor costs and
    "wet" processes;
                                                            • reduction of the occupied areas by maximum
                                                            blocking  on  the  master  plan,  two-story  layout
                                                            of  block  devices  for  both  main  and  auxiliary
                                                            purposes, removal from the site of block devices
                                                            that  have  a  minimum  of  connections  with  the
                                                            main production facilities or do not have at all;
                                                            •  use  of  multifunctional  aggregate  structures
                                                            combining several types of processes in a single
                                                            building or combined on a single base;
                                                            •  deliveries  of  gas  and  oil  pumping  units  by
                                                            manufacturing  plants  to  assembly  sites  with  a
                                                            degree  of  readiness  to  ensure  commissioning
                                                            without disassembly and revision;
    Fig. 7. Block equipment of factory readiness on a turnkey   • implementation of layout solutions B and BKU
    basis at the field.
                                                            on the master plans of ground facilities from the
                                                            minimum number of interlocked single complexes.
            Conclusion
            Above, we talked about progressive methods of creating new equipment; examples are
    given the most typical, giving the highest technical and economic effect. "Turnkey" prefabricated
    block equipment is firmly included in the equipment of new production facilities. The future
    belongs to these complexes.
                                                                                         Alexander Nusratovich Mamedov,
                                                                                                head of non-standardized
                                                                             and special equipment of UZLITINEFTGAZ JSC


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