Page 33 - Feb2023
P. 33

During  the  last  seven   years,  I?ve  replaced  almost   - So here?s t he plan:
        everything.  When I discovered that they used a wide       Pre-work:  Remove  interior  carpet  and  dash
        port intake manifold gasket on a narrow port head          support    to    gain   access    to   the    top
        (causing a vacuum leak and poor idle), I knew they         engine/transmission bolts. This is easy because
        were, well, amateurs.                                      I installed the carpet with snaps.

        I finally got all the mechanical bits sorted, and went     1.  Pull  the  engine  to  gain  access  to  the  seals
        on to win my class at the NBCC Annual car show in          and make it easier to work on.
                                                       t
        2022.  Should  be  good  enough,  right?  I  don?  think   2. Strip the engine, clean, inspect and measure
        so--I  never  really  liked  how  the  engine  smoked,     for  cracks  and  correct  tolerances  with  USA
        leaked and felt under powered. The TR6 would likely        Motor and Machine in South Nashville
        be embarrassed by a modern day minivan in a drag           3. Replace all seals and bearings.
        race. (Not that ,that scenario  would ever happen!)         4.  Replace  the  original  low  flow  narrow  port

         I saved my money and set out to make things right,        head with late model high flow wide port head.
        even though the car  ran well enough and was pretty        5. Rebuild the new head with new valve guides,
        reliable. Here is a list of the issues with the engine     lightweight  stainless-steel  valves,  larger  (early
        that I felt  needed to be addressed:                       model) exhaust valves, hardened exhaust seats,
                                                                   heavy duty valve springs, three angle valve job,
           -   1) It uses a quart of oil for every tank of gas.
                                                                   and rebuilt rocker arms.USA Motor and Machine
               (Front  and  rear  main  seals  are  leaking  bad   in South Nashville
               and the  valve guides are shot).
                                                                   6. Replace stock camshaft with Goodparts GP2
           -
                                                                   road camshaft with power band between 2,000
               2) It releases a big puff of blue smoke when
                                                                   to 5,500 rpm.Goodparts.com
               its   started  and  between  gear  shifts  (worn
                                                                   7.   Replace    the    Piston    Rings   if   the
               valve guides).
                                                                   pistons/cylinders are within tolerances. If not I
           -
                                                                   will  have  the  cylinders  bored  out  and  new
               3) Engine knocking during cold starts.
                                                                   pistons added (Cross fingers)
           -
                                                                   8. Replace original narrow port, low flow intake
               4) I need more power! Uh Uh Uh (Tim the Tool
                                                                   manifold  (left)  with  a  late  model,  wide  port,
               Man  Taylor  caveman  sounds  lol).  To  gain
                                                                   high flow  intake  manifold  (below)  (donated  by
               horsepower, you must improve the flow of air        Chip Hanback and Rick Mathis).
               and fuel through the engine
           -
           -   (Sorry,  Purists, I know it won? be original when
                                            t
               I'm done , but I drive this car and I want it to
                                      l
               perform! Don? worry, I?l keep all of the original
                             t
               parts  in  case,  someday,   someone  wants  to
               return it to factory specs. )
        Project   Goal:  Build  this  engine  for  reliable
        performance that does not include  leaks or smoke.       9.   Replace  inefficient  down  draft  Weber
                                                                 Carburetors    with    rebuilt   SU    side   draft
           -   This includes: Eliminating leaks, smoking and
                                                                 carburetors.
               oil consumption.
           -   Eliminate knocking on startup.                    10.   Replace  the  single  output  early  exhaust
           -   Increase horsepower to at least 130 hp with a  manifold  with  Goodparts  6-3-1  ceramic  coated
               useable powerband between 2000 and 5500  exhaust  header  (which  helps  to  get  all  the
               rpm without sacrificing idle or reliability.      exhaust out of the head)Goodparts.com
           -   Must  run  on  fuel  with  no  more  than  89
                                                                                           Story continues on page 34
               octane (Mid Grade)
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