Page 52 - The Complete Rigger’s Apprentice
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BLOCK CONSTRUCTION                   variety of hardware that today’s sailor has to choose
                                                         from. What follows is information about the details
             Blocks, those ancient, indispensable sail-control  of blocks, old and new, to help you pick the gear
             tools, have been high-tech’d. For so many years they  that best suits you and your boat.
             were simple, stolid assemblies of wood, bronze, and
             steel. But nowadays they’re likely to evidence Spiel-  The Body of the Block
             bergian gee-whiz design and obsessively close-toler-  There are two components to every block: the body,
             ance engineering of multisyllabic plastics.  or shell, and the sheave. It is helpful to consider
                And more has changed besides materials and  these separately.
             appearance; old-time blocks were mostly variations   The body is a combination of sheave housing,
             on a simple theme, but modern ones are specialized  load bearer, and rope protector. In a traditional
             as to function, load, and (often novel) rig detail. On  block, all of the load is borne by a metal strap that
             a typical production boat today you’ll find standup  runs down the inside of the block, on either side of
             blocks, two-line turning blocks, ratchet-sheave  the sheave. Wooden “cheeks,” there to protect the
             blocks, flip-flop (I am not making this up) blocks,  rope, are set outside this strap, and are fastened
             over-the-top blocks, etc. And old-style blocks,  together with spacers, called “swallows,” in between.
             adapted and updated, are still very much in the pic-  Modern blocks are aluminum- or steel-cheeked
             ture. Far from being outdated, they add to the rich  to save weight and bulk. On some models the cheeks
                                                         are the weight-bearing structure, but that job might
             Figure 2-12. Examples of two modern blocks. Blocks   also be done, as with traditional blocks, by a metal
             like the air block (left). Here a piece of bungy cord has   strap (Figure 2-13). The strap is preferably of type
             been threaded through the hole where the axle used to   316 stainless steel, a particularly corrosion-resistant
             be. The block can now be suspended from an adjacent   alloy. Bronze straps are also excellent, since they are
             lower lifeline, so it won’t bang on the deck. On other   both corrosion- and fatigue-resistant, but many sail-
             airblocks, this space can be used as the deadend of   ors just like the look of shiny steel.
             a purchase system. A Harken “flip-flop” block (right)   When choosing between wood and metal
             is another recent development in block design. The   bodies, the first consideration for many sailors is
             line enters the block through the hollow axle, turns on   weight—will the cumulative mass of a lot of blocks
             the sheave, and exits at the cam cleat. The block can   make the boat top-heavy, compromising sailing effi-
             pivot, so can be tended from either side. The cam can   ciency? I used to think that this was only an issue
             also be adjusted for lead. (Margaret Wilson-Briggs)  for very high-performance boats. And while light
                                                         rigs are more significant for racers than for cruis-
                                                         ers, it is generally a good idea, on any sailing vessel,
                                                         to reduce weight aloft. It is possible to go too far,
                                                         reducing the roll moment to the point where every
                                                         little wavelet and puff of wind makes the boat lurch.
                                                         The motion resulting from an underweight rig, espe-
                                                         cially when exacerbated by a stiff modern hull, is
                                                         hard on the crew, and shortens rig life, too. But you
                                                         have to take a lot  of weight out of a rig to get that
                                                         kind of unfortunate result. It is far more common
                                                         to find that the rig is overweight; doing what you
                                                         can to reduce weight aloft will help the boat sail
                                                         upright, so crew comfort is improved, helm balance
                                                         improved, and reefing frequency reduce. So, to get

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