Page 19 - Fredo Eyong
P. 19

DESCRIPTION                                                                                 Reflection
         Aluminium is a silvery-white metal, the 13 elements in the                                This was an interesting finish to replicate, after 8 attempts, then
         periodic table. Aluminium it's the most widespread metal on Earth,
                                                                                                   definitively getting the desired finish was an amazing journey and
          making up more than 8% of the Earth's core mass. It's also the third
                                                                                                         learning experience.                                                     Manufacture and Application
         most common chemical element on our planet after oxygen and silicon.
                                                                                                                                                                    Even though aluminium is the most common metal on the planet,
         Aluminium was first discovered in 1824 and it took fifty years from then for us
                                                                                                                                                                       pure aluminium does not occur naturally. Aluminium atoms
          to learn to produce it on an industrial scale. The discovery of aluminum was
                                                                                                                                                                           easily bind with other metals, forming compounds.
         made possible when scientists were able to use electricity to break down chemical
                                                                                                                                                                              The aluminium production process is much more complex
          compounds into their components. In the 19th century, the Danish physicist
                                                                                                                                                                                 and requires huge amounts of electricity.
          Christian Oersted used electrolysis to obtain aluminum. Electrolysis or
                                                                                                                                                                                   Aluminum manufacture is accomplished in two phases:
         electrolytic reduction is also the method used to
                                                                                                                                                                                   the Bayer process of refining the bauxite ore to obtain
         manufacture aluminum today.
                                                                                                                                                                                   aluminum oxide, and the Hall-Heroult process of
                                                                                                                       M e tallic                                                   smelting the aluminum oxide to release pure aluminum.


                                                                                                                                                                               Aluminum is lightweight, durable, malleable and
                                                                                                                                Aluminium                                      corrosion-resistant. This metal is widely used in the


                                                                                                                                                                               aerospace, transportation, and construction industries.

                                                                                                                                                                               •      Non-corrosive
                                                                                                                                                                               •      Easily machined and cast

                                                                                                                                                                               •      Lightweight yet durable
                                                                                                                                                                               •      Non-magnetic and non-sparking

                                                                                                                                                                               •      Good heat and electrical conductor
                                                                                                                                                                               Application

                   Sample Image                                                                                                           Step 1.                                             . Electronic casings
                                                                 List of Materials                                                                                                            . Electrical transmission lines
                                                                                                                                           Mold the swatch to desired
                                                                                                                                                                                              . Heat sinks for transistors and CPUs
                                                                   . White Primer                                                          shape.
                                                                                                                                                                                              . Rolled Aluminium products
                                                                   . Clear Lacquer                                                        Step2                                                       Why it was chosen
                                                                                                                                          Apply 4 coats of primer and dry sand
                                                                   . Silver Wheel Spray Paint                                                                                                          I chose this material finish
                                                                                                                                          the Swatch each time.
                                                                   . Gloss White Spray Paint                                                                                                               because it is extremlyversatile,
                                                                                                                                          Step3
                                                                   . Alluminuim spray paint
                                                                                                                                          From the 5th – 9th coat, wet sand the
                                                                                                                                          Swatch until its smooth.
                                                                                                                                          Step4

                                                                                                                                           Spray two coats of Matt Black Spray paint of the

                                                                                                                                           Swatch and let it dry for 25-30 min.
                                                                                                                                          Step5

                                                                                                                                           Mix a ½ Golf Ball size of clear Silicone sealant, 3 peas size of

                                                                                                                                            Ivory Black watercolor, a light spray of high Gloss Jet Black
          Replicated Finish                                                                                                                spray paint into a cup and mix for 2mins. Apply the mixed paste

                                                                                                                                           on to the Swatch evenly with a Painters knife, let it dry for 24hrs.
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