Page 8 - December
P. 8

NEWS
      Metalloinvest launches unique crushing


      and conveyor complex at Mikhailovsky                                                                                       NEW TURNING GRADES FOR CAST
                                                                                                                                 IRON AND CAST STAINLESS STEEL

      GOK                                                             Metalloinvest,  a  leading  manufacturer  and              Mitsubishi  Materials  has  expanded  its  comprehensive


                                                              supplier  of  iron  ore  products  and  hot  briquetted            range of premium insert grades for turning. BC5110 is
                                                                                                                                 a specially coated CBN specifically for machining grey
                                                              iron  in  the  world  market,  one  of  the  regional
                                                              producers of high-quality steel, has implemented                   cast irons such as GG25 and GG30. Whereas the MH515
                                                              it at the Mikhailovsky Mining and Processing Plant                 grade is a CVD coated carbide grade designed for cast
                                                              named  after  A.V.  Varicheva  advanced  conveyor                  austenitic stainless steels as well as ductile cast iron.
                                                              technology for transporting ore from a quarry.                     The new BC5110 delivers a variety of performance and
                                                                                                                                 benefits by drawing on the vast R&D work built up over
                                                                                                                                 years of producing other high performance CBN grades.
                                                                                                                                 This work has created a composition of a fine grain, high
                                                                                                                                 CBN content substrate that greatly improves chipping
               The DCC launch ceremony was attended                   conveyor,  an  intermediate  conveyor,  a                  resistance. This results in process reliability and longer
        by  Denis  Manturov,  the  Minister  of  Industry             loading and warehouse complex, as well as                  tool  life.  Meanwhile,  the  hard  ceramic  coating  layer
        and  Trade  of  the  Russian  Federation,  Roman              engineering and technical support facilities.              adds to the user benefits by providing wear and notching     MH515
        Starovoit, Governor  of  the  Kursk  Region,  Ivan                   The  length of  the  conveyor  is 700               resistance  to  help  machine    excellent  component
        Streshinsky, Chairperson of the Board of Directors            meters, the lifting height is 215 meters, the
        of  Metalloinvest  Management  Company,Nazim                  angle of inclination is 37 degrees. In 2023,               surface finishes.                                           found in turbocharger housings. The key to the jump in
        Efendiev,  General Director  of  Metalloinvest                it is planned to complete the second stage                 In  addition  to  a  wide  selections  of  both  positive  and   performance and reliability comes via the Tough Grip
        Management  Company,  Andrey  Ugarov,  First                  of the DCC project - the construction of a                 negative  geometry  inserts  for  BC5110,  two  different   technology  that  maximises  the  binding  between  the
        Deputy General Director and Production Director               shallow crushing and conveyor complex on                   edge honing types, the FS and GS, are available to help     coating layers. A top layer of Al O  and a lower TiCN layer
                                                                                                                                                                                                                           2 3
        of  Management  Company  Metalloinvest,  Anton                the northeastern side of the open pit with a                                                                           that displays advanced levels of adhesion to the carbide
        Zakharov,  Managing  director  of  Mikhailovsky               capacity of 35 million tons of ore per year.               machine programmers and tooling engineers select the        substrate, in combination with optimised crystal growth
        GOK.                                                          The  total investment  in both phases  of                  ideal insert for their application. The FS honing has a     Nano-texture  technology  works  together  to  provide
               DCC  crushes  unoxidized  ferruginous                  the project will amount to about 11 billion                sharp edge for reduction of burrs and displays excellent    a tough cutting edge. This toughness is necessary to
        quartzites in the lower horizons and transports               rubles. The plant will create up to 300 new                resistance to flank wear. The GS type is suited to thin     deal with the difficult conditions of cast turbocharger
        them to the side of the open pit. The complex                 jobs.                                                      or  low  rigidity  components  and  is  resistant  to  edge
        includes more than 40 objects. This is a crushing                                                                        chipping.                                                   housings  and  in  addition  provides  outstanding  wear
        and  transfer  unit,  an  onboard  steeply  inclined                                        www.metalloinvest.com        The  innovative  new  carbide  grade  MH515  has  been      and chipping resistance to bring process reliability and
                                                                                                                                                                                             more parts machined per edge.
                                                                                                                                 specially designed to meet a niche range of applications.
                                                                                                                                 An  advanced  coating  ensures  improved  peeling           MH515  inserts  are  available  in  negative  and  positive
                                                                                                                                 resistance and edge life for machining cast austenitic      geometries with 4 different chipbreakers, LK for light
                                                                                                                                 stainless  steels  and  ductile  cast  materials  typically   machining,  MA  and  GK  for  medium  cutting  and  RK
                                                                                                                                                                                             rough machining.

                                                                                                                                   COATING FEATURES OF MH515

                                                                                                                                                                                                BC5110

                                                                                                                                            Al O
                                                                                                                                              2 3

                                                                                                                                                                TOUGH GRIP LAYER






                                                                                                                                             TiCN
                                                                                                                                                              NANO-TEXTURE COATING



                                                                                                                                      Carbide substrate


                                                                                                                                   mmc-hardmetal.com



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