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Contact with Hot Meal

1 What is the name of the 2 What are its specific objectives related to the Priority Unwanted
critical control for Contact
Event (PUE)?
with Hot Meal?
Contact Avoidance Ensure operators follow best practice when in direct exposure to hot meal (vessels open)

3 What are the critical 4 What are the activities 5 What can be sampled from
control performance
within the management
the set of activities for
requirements to meet the systems that support verification, providing a
objectives? having the critical control clear image of the critical
able to do what is required? control status?
Correct use of full body Hot Meal Access to hazardous areas prohibited Inspection of PPE condition
Resistant Personal Protective Equipment without adequate PPE Specifications of PPE sourced
(PPE) Signage in place at access points Operators training records
PPE certification to ISO11612 Heat
Resistant clothing cat. A1, B1, C1. And
up to D/E (hot meal) for workers with
prolonged exposure (e.g. preheater
cleaning). Equivalent local certification
when ISO non available

Defined process for safe cyclone blockage SOP´s give end to end instructions, and Operator training records
clearing, build-up cleaning, hot meal operators are trained and refreshed at Date of last review of the SOP´s
sampling, handling of hot meal spillages minimum yearly
(e.g. Back-end Seal, TAD spills...)
Water prohibited to cool down hot meal Instruction included in SOP, operators Training records
spillages (risk of steam explosion) trained, signage in place Signage in place in vulnerable areas

Minimize size of openings to perform Instruction included in SOP and operators Training records
build-up cleaning or to clear blockages, trained
open one door / porthole at a time,
barricade and evacuate area below
opening
Compressed air lock out, tag out, air Instruction included in SOP and operators Training records
bleeding and try out can be easily trained
performed on the blasters close to the
area to be opened

6 What is the target performance for critical 7 What is the critical control performance
control?
trigger for shutdown, critical control review or
investigation?

Only competent operators perform tasks at risk of contact with Poor condition or lack of availability of full body hot meal PPE
hot meal and are adequately protected upon inspection
Deviation from SOPs

Creation date: 01/2021 • The latest and only controlled version of this document is available on the HSE intranet.
© 2021 Holcim - For internal use only