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05.                  Sustainable Denim Washing – Wet process



                              Denim has been considered the most polluting textiles in the world because
                              of lots of using the chemicals and water that it requires to obtain the best
                              washes. Unfortunately, some denim companies still use a large amount of wa-
                              ter and chemical-based processes to wash their jeans. However, TCE is not.
                              We have applied new production techniques that significantly reduce water
                              and chemical usage. Alternatives are ozone washing, microbubble washing
                              and less water washing. In the process of dewatering denim, new dry ma-
                              chines are introduced to save energy consumption.




         WET PROCESS MACHINE LIST



           01
                                           01 - Micro bubble washing machine
                                           · Considerable number of finishing effects with the highest
                                            quality
                                           · Minimal amount of water and zero discharge
                                           · Shorten the process in time and steps

                                           02 - Front loading less water washing machine
           02                              · Reduce the usage of water, steam, chemical, and energy
                                           · Shorter process time
                                           · Increase the efficiency


                                           03 - Ozone washing machine
                                           · Water and energy reductions
                                           · Eliminate the need for toxic chemicals
                                           · Less reprocessing

           03
                                           04 - Energy saving fast dry machine
                                           · Less chemicals such as detergents, dispersive agents or anti-
                                            backstaining
                                           · Less or No ozone
                                           · Recirculates hot air as much as possible
                                           · No lose or minimum loss of efficiency with the passing of time


         05 -  High speed & automatic    06 - Chemical Dispensing System  07 - Heat recovery dry machine
            hydro extractor           · The zero-fault amount of chemicals  · Energy saving
         ·  Achieve energy savings for drying   ·  Improving the product quality and   · Lower steam consumption
          up to 400 Kcal./kg. of dry garments  quality control     · Lower electricity consumption
         · Great efficiency           ·  Safe for workers because no hu-
                                       mans put harmful chemicals




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