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02. Reduce

It’s believed that denim requires the use of a large amount of water and
chemicals to process. TCE is developing sustainable technologies that
change these stereotypes. Laser washing and ozone treatment during the
washing process reduce the amount of water and chemicals used. We’re
also introducing Less Water Dyeing, which uses eco-friendly dye chemi-
cals and a de-sizing process that reduces the amount of water used. And
we’re saving on energy and greenhouse gas emissions, too.

(based on 3.5million yds/month production)

LESS WATER 14.4 million liters/year (5.5%) saving water
DYEING
1.6 million kgs/year (55.6%) saving chemical
comparing to the 262.8 million liters/year of total water usage and
2.8 million kgs/year of total chemical usage of the indigo power dyeing

LESS WATER 189 thousand liters/year (46.9%) saving water
SULPHUR DYEING
comparing to the 756 thousand liters/year of total water usage of the
conventional Sulphur dyeing

ECO-FRIENDLY 2.3 million liters/year saving water
SANFORIZING
FINISHING MACHINE comparing to the 15 million liters/year of total water usage of the
conventional Sanforizing finishing process

(based on 500,000 pcs/month production)

DENIM Reduced Total Usage
WASHING
Water 588 million liters/year 1,320 million liters/year
steam 19.1 million kgs/year 36.6 million kgs/year

chemical 486,000 kgs/year 1.2 million kgs/year

· Front loading less water washing machine · Automatic chemical dosing & feeding system
· Ozone washing machine with manufacturing execution system
· Micro bubble washing machine · No stone washing technology
· Heat recovery dry machine · Stone free chemical use
· High speed & automatic hydro extractor · Robot arm pp spray for better working condition

SOLAR generated 3,000 kW/year
ENERGY POWER
out of 33 million kW/year of total electricity consumption

www.tcedenim.com