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          6.0 The choice of consumables Welding handbook










          Consumables used for Strenx 960 - Strenx 1300    6.3 The toughness values in the weld
          have lower yield strength than the unaffected parent   metal
                             ©SSAB
          metal. This is because consumables with a yield
          strength of around 930 MPa in the all weld metal   The consumables with the appropriate strengths for
          represent the highest available yield strength on the   welding the Hardox and Strenx grades can, in many
          market for welding of construction steels.       cases, attain favorable toughness values in the all
                                                           weld metal. The weld metal in joints of the Strenx
          Using consumables with a lower maximum strength   grades can reach an impact toughness – with many
          than in fig. 6.1 can benefit the Strenx grades with   kinds of consumables – that is typically above the
          advantages such as increased toughness in the    toughness requirements of the unaffected parent
          weld metal, lower residual stresses, and enhanced   metal.
          resistance to hydrogen cracks in the joint.
                                                           There are seldom exact, specified toughness

          When welding multi-pass joints in the Strenx     requirements for joints in the Hardox grades.
          grades, it can be beneficial to weld the first passes   When measured, the impact toughness values in
          with lower strength consumables and the filler    the weld metal are normally at a level of – or
          passes with higher strength consumables. This will   above – the typical impact toughness values for
          give an extra high resistance towards hydrogen   these steel grades.
          cracks.

          The level of static strength in joints of the Hardox   6.4 The maximum hydrogen content
          grades is normally not as crucial as for joints in the   in the consumables
          Strenx grades. A more important issue with these   Hydrogen is always added to the joint during arc
          steel grades is to reduce the risk for hydrogen cracks   welding. The issue is to keep the hydrogen level
          in the joint. Welding with consumables of relatively   low enough to minimize the risk of hydrogen cracks
          low yield strength supports this matter. Suitable   forming in the joint. One source of hydrogen is
          yield strengths of consumables for welding the    the consumable. Each type of consumable has
          Hardox grades are according to fig. 6.2.         individual characteristics regarding its hydrogen
                                                           potential.

                                          R   [MPa]
                                           p0.2            Sources for hydrogen in the consumables are:
                                                           4 The cover for consumables for MMA welding
                                             600             and fluxes for SAW have minerals that bind

                                                             moisture
                                             500           4 Drawing lubricants that are applied during
                                                             manufacturing of cored wires
                                                           4Moisture from the surrounding environment
                                             400

                                                           The recommendation for the Hardox and Strenx
                                                           grades is to choose consumables that can achieve
                                      Hardox HiTemp
                Hardox HiTuf  Hardox 450 Hardox 500 Hardox 500Tuf Hardox 600 Hardox Extreme  diffusible hydrogen contents of a maximum of
                   Hardox 400
                              Hardox 550
                                                           5 ml H /100 g of weld metal. There are consumables
                                                                 2
                                                           available for all the welding methods that can fulfill
          Fig. 6.2: Recommended static strengths in the all weld metal for   these hydrogen requirements.
          consumables suitable for the Hardox grades.





          40      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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