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          6.0 The choice of consumables Welding handbook










          6.7 Stainless austenitic consumables                  Hardfacing                      Buffer layer
                             ©SSAB
          Welding the Hardox and Strenx grades with
          stainless austenitic consumables offers certain
          features. A main reason being that the weld metal in
          the joint will include a substantial amount of
          austenite in the microstructure after welding.       Steel substrate
                                                           Fig. 6.3: Appliance of a buffer at hardfacing layer on a
          A joint that is welded with an appropriate stainless   Hardox/Strenx plate
          consumable has a very high resistance towards
          hydrogen cracks. This is because the austenite in
          the weld metal dissolves hydrogen more than the   Essential drawbacks with stainless consumables
          microstructures in unalloyed and low-alloyed     are that:
          consumables. This largely counteracts the negative   4 Low-alloyed consumables are feasible in higher
          effects of hydrogen in the joint.                  strengths compared to stainless austenitic
                                                             consumables. The yield strengths of suitable
          Additionally, the austenite in the weld metal      consumables are up to approximately 500 MPa
          supports ductility. This typically means that the   in the all weld metal.
          impact toughness in the weld metal of the joints   4 Flame cutting in joints welded with stainless
          exceeds the requirements for the individual        austenitic consumables is not possible. However,
          Hardox and Strenx grade.                           all other thermal cutting techniques can be
                                                             applied in these weldments.
          Other important benefits of welding with stainless
          austenitic consumables are that:                 4 Stainless austenitic consumables are more
          4 Preheat temperatures, which means a temperature   expensive than unalloyed and low-alloyed
            above +20°C in the joint as well as in the       consumables.
            surrounding air, can be avoided prior to welding
            for all Hardox and Strenx steels, except for    The recommended stainless consumable is of type
            Hardox 600 and Hardox Extreme. The two         AWS 307. A second alternative is a consumable of
            latter steel grades require preheating, according   type AWS 309, which is often used when an
            to chapter 4.                                  AWS 307 is not commercially available. However,
                                                           the risk of hot cracking in the weld metal is somewhat
          4 Stainless austenitic consumables are suitable for   higher for AWS 309 in relation to AWS 307.
            welding the Hardox and Strenx grades to other
            kinds of steels, such as:                      The hydrogen potential of stainless consumables
            -  Stainless steels                            is of secondary importance due to their high
            -  Manganese steels (Hadfield steels), which    resistance to hydrogen cracks. According to
               have a Mn content of approximately 13%      evaluations performed by SSAB, there are no
            -  Steels that are difficult to weld, such as    formal restrictions regarding maximum hydrogen
               spring steels                               content for these types of consumables. However,
          4 It is preferred that the buffer layer at       the consumables are to be handled according to
            hardfacing is welded with stainless consumables,   their manufacturer in order to avoid unnecessary
            according to fig. 6.3. Further information on this   hydrogen pick-up.
            matter is found in chapter 20.









          42      This handbook contains general suggestions and information without any expressed or implied warranty of any kind. SSAB hereby expressly disclaims
                    all liability of any kind, including any damages, in connection with the use of the information and for their suitability for individual applications.
                   It is the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
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