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Operational issue


                  Arnott’s introduces the newly designed Shapes which failed to meet the customer’s expectations.

                  The customers had grown accustomed to high-quality biscuits that are full of flavor. The old flavors,

                  including the Pizza, Cheddar, Barbeque and savoury are legendary and are liked just the way they are.

                  Consumers liked how the Shapes flavors are coated onto the biscuits in the form of large seasoning

                  sprinkles. The ‘new and improved’ brands introduced changed not only the tastes but also texture.
                  The new Shapes flavors are now baked into the biscuits as opposed to onto them. The reasoning by

                  the quality management unit is that baking the flavors into the biscuits will get the flavors to stick
                  onto    the  biscuits.  The  management  states  that  it  had  recieved  numerous  complaints  from  the
                  customers that they would have liked more flavors on their biscuits. Innovating a methodology and

                  technology to bake the flavors into the biscuits, thus, seemed a plausible move. Arnott’s also made
                  the seasoning sprinkles smaller so that they can stick on the biscuits better.


















                  Operational planning and control

                  The key finding is that Arnott’s decision to introduce a new product line was clearly influenced by the
                  cost-saving opportunity the new flavor would have provided. It is evident that the decision was not
                  informed by the changes in customer tastes and preferences. The new assembly line, however, would

                  have saved the company up to 20% of the manufacturing costs. Baking the flavors into the biscuits as
                  opposed to onto the biscuits its cheaper. To optimize its profitability. Arnott’s had to adopt a cost-
                  cutting manufacturing exercise. It, therefore, decided to introduce a new assembly line, as opposed
                  to doing a brand extension with the new flavors which made more sense since the customers were

                  already in love with the existent brands.







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