Page 160 - Training 2019
P. 160

INTRODUCTION:


               Tissue log slitter are used in the toilet roll industry.  They are used on all high speed, volume production
               units.  Traditionally there were two main machine manufacturers, namely PCMC and Perini.  However
               today there are many new machine suppliers in the market.

               They also use embossing rolls to create a dimple pattern in the paper and also use top and bottom
               blades to create the cross perf.  Some smaller companies still use band knifes to cut toilet rolls.   Both
               options also use stones to keep the cutting edge sharp on the run in a regulated manner.

               Heat Treatment & Quenching increases wear-resistance, below a list of common materials used to
               manufacture:
                            China GB Standard Brand                      Cr12MoV
                           Taiwan CNS Standard Brand                       SKD11
                     Germany DIN Standard Material Number                  1.2601
                             Germany Standard Brand                    x165CrMov12
                           Spain UNE Standard Brand                    x160CrMov12
                            Japan JIS Standard Brand                       SKD11
                         South Korea KS Standard Brand                     STD11
                            Italy UN1 Standard Brand                 X165CrMoW12KU
                            Sweden SS Standard Brand                        2310
                         USA AISI/SAE Standard Brand                         D2
                          Russia ROCT Standard Brand                       X12M

               Hardness can reach up to HRC58~62.

               LIFE OF A TISSUE LOG SLITTER.


               Log Slitters can be found in various industries:

                     Tissue Paper
                     Toilet Paper
                     Facial Paper
               The lifespan can vary vastly and will depend on various factors as follows:

               Is it virgin or recycled toilet paper?  Recycled paper tends to be more abrasive and sharpening needs
               to be more frequent, reducing the life of the blade.

               The type of stone and the frequency of the sharpen cycle will also affect the life of the blade.
               The size of the blade OD will also affect the life of the blade.

               From a 610mm OD blade one can expect about 1.400.000 cuts with a log blade.








                                                                      TISSUE LOG SAW TRAINING MANUAL   2
                                                                                      Updated - 24 June 2019
   155   156   157   158   159   160   161   162   163   164   165