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Module  5: Differential Analysis
                                                                Make-or-Buy Decision Case

                                                                Assume  that  Friends  Company  manufactures  a  product  which
                                                                requires  a  particular  type  of  valves.  The  company  currently
                                                                purchases the valves from a supplier at a price of P5 per unit.
                                                                The company can also produce the valves internally. In the coming

                                                                year, the company anticipates a need for 10,000 units of valves.  If
                                                                the  company  produces  the  valve  internally,  it  will  incur  the
                                                                following costs:
                                                                Direct labor                = P1/unit
                                                                Direct material             = P2/unit
                                                                Variable overhead           = P0.5/unit

                                                                The manufacturing process for the valves would also require a
                                                                purchase of tooling which is typically used within a year.  The cost
                                                                of  such  tooling  for  the  10,000  valves  is  P20,000.Based  on  this
                                                                information, Friends Company performs the following analysis:


                                                                                                                        Total Cost for 10,000
                                                                        Cost Item (MAKE)            Per Unit Cost              Units

                                                                  Direct labor                          1.00                     10,000.00
                                                                  Direct materials                      2.00                     20,000.00
                                                                  Variable overhead                     0.50                       5,000.00

                                                                  Annual tooling                         n/a                     20,000.00
                                                                   Total cost                                                    55,000.00


                                                                From the table above, it will cost P55,000 to manufacture 10,000
                                                                units. At the same time, it only costs P50,000 (P5 x 10,000 units)
                                                                to buy the valves from the supplier. Therefore, Friends Company
                                                                should continue buying the valves from the supplier.
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