Page 69 - Hydra-matic 6 Speed RWD Technician's Guide (October 2005)
P. 69

2
     54B


                                                                                                               force.





                   3d  3-5 Reverse Clutch:
                                                                                2c  #5 Ball Check Valve:
                                                                                                                     1c  Clutch Select Valve 2:
                                                                                                          2a  Clutch Select Valve 3:
                                                                                           2b  Low & Reverse Clutch:
                                      3c  3-5 Reverse Boost Valve:
                                                                    3  3-5 REVERSE CLUTCH APPLIES
                                                                                                             LOW & REVERSE CLUTCH APPLIES
     Page 78
              to apply the 3-5 reverse clutch plates.
                                                                 3a  C35R Pressure Control Solenoid 2:
                                                     3b  3-5 Reverse Clutch Regulator Valve:
                                                        orifice #40 to the 3-5 reverse boost valve.
                                         through the valve allowing the switch to close.
      COMPLETE HYDRAULIC CIRCUIT

                                                                                                                                                     CLUTCH
                                                                                              clutch select valve 3 to the low and reverse clutch assembly.
                      clutch reverse feed pressure (full line pressure) to the clutch.
                                                                     #46 and then is routed to the 3-5 reverse clutch regulator valve.
                                                                                  holding capacity in Reverse (both piston areas are pressurized).
                                                                                                                                                     SPRAG
                                                                          3-5 reverse supply circuit.  3-5 reverse supply fluid is then routed
                               the valve and enters the 3-5 reverse clutch feedback circuit. As
                                                                            drive 1-6 circuit allowing 3-5 clutch reverse feed fluid to enter the
                                 clutch boost valve spring. 3-5 reverse clutch fluid passes through
                                                                       3-5 reverse feed circuit.  3-5 reverse feed passes through orifice
                                                                         to #7 ball check valve and through orifice #25 where is enters the
                                              pass through the valve and enter the 3-5 reverse clutch circuit.  3-5
                                                          orifice #48 to the 3-5 reverse clutch regulator valve and through
                                            reverse clutch fluid is then routed to the 3-5 reverse clutch and the
                                                5 reverse clutch feedback fluid.  This allows 3-5 reverse feed to
                                                  valve against 3-5 reverse clutch regulator valve spring force and 3-
                                                    PCS 3-5 reverse clutch fluid moves the 3-5 reverse clutch regulator
                                    PCS 3-5 reverse clutch fluid pressure acts on a differential area
                                                               The  C35R Pressure Control Solenoid 2 is energized (HIGH)
                                   moving the 3-5 reverse clutch boost valve against the 3-5 reverse
                                                           clutch circuit.  PCS 3-5 reverse clutch fluid is then routed through
                                                             allowing actuator feed limit fluid to enter the PCS 3-5 reverse
                                          3-5 reverse boost valve.  PS1 fluid from pressure switch 1 exhausts
                                                                              3-5 clutch reverse feed fluid seats #5 ball check valve against the
                        regulator valve moving to the full feed position sending full 3-5
                                                                                                     valve in the off position.  This allows reverse fluid to pass through
                                                                                                   the valve and enter the 3-5 clutch reverse feed circuit. 3-5 clutch
                                                                                                ball check valve. CBR1/CBR FD fluid is also directed through the
                                                                                                 reverse feed fluid from the clutch select valve 3 is also routed to #5
                                                                                                       3 to combine with clutch select valve 3 spring force to keep the
                to move the piston against spring force and compensator feed fluid
                                                                                                                   CSV2 enable fluid, present at the valve from Park position, continues
                  3-5 reverse clutch fluid enters the 1-2-3-4 & reverse clutch housing
                                                                                                         Reverse fluid from the manual valve is routed to clutch select valve
                                                                                                                 to hold the clutch select valve 2 against clutch select valve 2 spring
                             PCS 3-5 reverse clutch fluid pressure is increased to a given value,
                                                                                          CBR & CBR1 fluid pressures are routed to both the inner and
                                                                                    The clutch was already applied in Park, but is applied with more
                                                                                        outer areas of the low and reverse clutch piston to hold the piston
                                                                                      against spring force and hold the low and reverse clutch plates.
                           the 3-5 reverse clutch boost valve opens the 3-5 reverse clutch
                          feedback circuit to exhaust. This results in the 3-5 reverse clutch
                   N.L.
                                                                           N.L.
                                                 LINE
                                 N.H.
                                    C35R
                                                                                                      N.L.
                                                                             CB26
                                              N.H.
                                                                                        N.H.
                      C1234
                                                                                                                       ON
                                                                                                        TCC
                                                                N.C.
                                                            OFF
                                                                                                                         SHIFT
                                                              SHIFT
                                                             SOL 2
                                   CONTROL
                     CONTROL
                                                                                                       CONTROL
                                                                            CONTROL
                                                                                          CONTROL
                                                CONTROL
                                   PRESSURE
                                                                                                       SOLENOID
                     PRESSURE
                                 ON
                                                                                        ON
                                                                                                        PRESSURE
                                                                                           CBR1/C456
                                               SOLENOID
                    SOLENOID 5
                                                                                          PRESSURE
                                  SOLENOID 2
                   OFF
                                                                             PRESSURE
                                                PRESSURE
                                                                           OFF
                                                                                                      OFF
                                                                            SOLENOID 4
                                                                                         SOLENOID 3
                                          3a
                                                                                                                    ACT FD LIM  enable circuit. SOL 1  SOL 1  fluid passage and fluid is forced through orifice #22 into the CSV2  N.C.  Reverse fluid seats the #2 ball check valve against the solenoid 1  1b  #2 Ball Check Valve:  VALVE ASSEMBLY  and clutch select valve 3.  SOLENOID  CONTROL  directed  into the reverse fluid circuit to the #2 ball check valve  With the manual valve in the reverse position, line pressure is  1a  Manual Valve:  1 FLUID PRESSURE DIRECTED IN PREPARATION FOR A SHIFT  hydraulic and electrical systems:
                                                                                                    PCS TCC
                                                                 1
                                                                  N.C.
                                                                   PS1
                                                 PCS LINE  ACT FD LIM  SOL 2  PCS 26 CL  ACT FD LIM  ACT FD LIM                   COMP FEED
                                     ACT FD LIM
                       ACT FD LIM
                                                                   ACT FD LIM                                      ACT FD LIM  LINE
                    PCS 1234 CL
                                                                                                PCS CBR1/456 CL          SOL 1                   CLUTCH  REVERSE  3-5
                               LINE                                                       LINE                      LINE            35 REV CLUTCH  1234 CLUTCH
                             COMP FD                                             COMP FD  26                       COMP FD                3d
                                                                   EX BF       PCS 26 CL                         PCS CBR1/456 CL
                                                                                44
                           EX BACKFILL
                                                                                    42
                                                                                         EX BACKFILL
                               36
                                                      48
                                                                                             EX        PCS TCC    39          35 REV CLUTCH  COMP FD
                       PCS 1234 CL
                                            ACT FD LIM
                               35
                                                          EX         40  35R CL BOOST VALVE  456 CL        456 CL BOOST VALVE  31  EX
                                 SHTL
                                                              PCS 35 REV CL
                                                                                2-6 GAIN
                                                      47
                                                    EX BF                      EX BF      30     LINE            EX BF
                                  EX                  46                       26 CL  2-6 CLUTCH REG  43      CBR1/456 CL FD  38
                               34
                                                   35R FD        PS1                                                CBR1/C456 CL REG VALVE  456 CLUTCH
                                                   ACT FD LIM  3-5 REV CL REGULATOR VALVE  EX  3c  PS3  EXHAUST BACKFILL  EX
                                                                                EX         PRESSURE RELIEF VALVE      PS5
                               33
                       PCS 1234 CL
                         1234 CL DFLT
                              PS4    1234 CL          EX           35 REV CL FDBK                              CBR1 FDBK  EX  ACT FD LIM  LINE
           LINE
                               EX                 #7          35 REV CL             26 CL/1234 CL FD  CBR1/456 CL FD   37  DRIVE 1-6  SOL 1  ASSEMBLY  CLUTCH  4-5-6
              COMP FD
                                 1-2-3-4 CL REGULATOR VALVE
                            1234 CL FD
                                                                              26 CL 41
                                                                                       35 REV CL               35 REV CLUTCH
                                                          45
                                                  25
                               50
                                                                 DRIVE 1-6                                                                               REVERSE
                                                     3b
                                                    35R SPL      #5   2c                                                                  ASSEMBLY   2-6 CLUTCH
     Figure 50
                             1234 CL FDBK
                                                                               CBR                                  CBR                  26 CLUTCH
                                                                 51
                                                           SOL 2
                                                                                                                   CBR 1
                                                                                         49
                                              SOL 1                           SOL 1                                SOL 1
                                                                                                             ACT FD LIM                         ASSEMBLY   CENTER SUPPORT
                                                                                                          12
                                                                                                          ACT FEED LIMIT VALVE
                                                                                                 LINE
                                                                                                                LINE                   ASSEMBLY  CLUTCH  REVERSE  LOW &
                                                                                          CBR1/CBR FD
                                                                                                          35 REV CL
                                                                                   2a
                                                                                                          REVERSE
           LINE
              COMP FD
                                                                               REVERSE               CSV2 LATCH               DRIVE          2b
                                                                                                                              DRIVE
                                                                               DRIVE BRAKE      DRIVE BRAKE
                                                                          1234 CL DFLT
                                                                               DRV B
                                           REG APPLY
                                                                               EX                         DRIVE                LINE
                                                                                                   CBR1/456 CL FD
                                                                               REVERSE                EX  EX             SOL 1
                                               11
                                                                               456 CL FD      456 CL FD                                1a
                                                                      456 CL
                                                                                                                             REVERSE  MANUAL VALVE
                         14
                                              EX               35 CL REV FD  CBR  EX
                                                                                                              1c
                                                                                              CBR1/CBR FD                       EX
                                                    DRIVE 1-6
                               EX               TCC REGULATOR VALVESHTL         CBR1/CBR FD               EX                 1b
                                                                             CLUTCH SELECT VALVE 3
                                           REG APPLY
                       LINE  FD REG VALVE  COMPENSATOR  PCS TCC                21                DRIVE 1-6
                         13
                                                                                                        CLUTCH SELECT VALVE 2
                                              EX                                                                        #2            M
                       COMP FD                                                                            DRIVE
                                                                               1234 CL DFLT FD            EX                          D
                         EX                       9                                            1234 CL DFLT FD                        N
                                                                CSV3 ENABLE
                                              10
                                           SOL 1                            20                             35 REV CL                  R
                                                           SOL 2
                                                                  456 CL                                  22  CSV2 ENABLE             P
                                                               #3
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