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574     PART 6  Managing Business Operations, Management Information Systems, and the Digital Enterprise


                                                   EXHIBIT 16.9
                                                   Example of a Chase Strategy

                                                                                  Regular Time
                                                             Demand    Workforce   Production
                                                     Month    (units)  (workers)     (units)

                                                       1       200        10          200
                                                       2       200        10          200
                                                       3       300        15          300
                                                       4       500        25          500
                                                       5       400        20          400
                                                       6       200        10          200




                                        In the chase strategy, the workforce varies from a low of 10 workers to a high of
                                     25 workers. In the level strategy, the workforce stays at 10 workers, and the produc-
                                     tion rate is increased by asking workers to work overtime in months 3 to 5 and by
                                     subcontracting the production of 200 units in month 4 and 100 units in month 5.


                                     Material Requirements
                                     Once the production rate strategy has been decided, it is time to estimate the mate-
                                     rials that are required to support the strategy. For example, if the units being pro-
                                     duced are automobiles and we are planning to produce 20 automobiles next
                                     month, then we need to estimate all the materials that would be required by such a
                                     production plan. Such estimation is not easy, especially when one considers the
                                     number of components that go into a car, which can easily run in the tens of thou-
        material requirements planning (MRP)  sands. Fortunately, in the 1960s, a computer-based technique called  material
        A computer-based technique for  requirements planning (MRP) was developed to perform such a complex estima-
        calculating the materials required by a  tion task.
        production plan
                                        MRP has been used successfully in manufacturing and service systems. To illus-
                                     trate the logic of MRP, consider a company that produces an office chair.  The
        bill of material A graphical  sequence in which the chair is assembled is called the bill of material. Exhibit 16.11
        representation of the sequence in  contains the bill of material with three levels for the office chair.
        which products are assembled
                                        Suppose that the production rate strategy calls for the production of 100 office
                                     chairs in month 1 and 200 chairs in month 2, and that months 1 and 2 comprise



                                     EXHIBIT 16.10

                                     Example of a Level Strategy

                                                                Regular Time  Overtime  Subcontracted  Total
                                              Demand  Workforce  Production  Production  Production  Production
                                       Month   (units)  (workers)  (units)   (units)    (units)     (units)
                                         1     200       10        200          0          0         200
                                         2     200       10        200          0          0         200
                                         3     300       10        200        100          0         300
                                         4     500       10        200        100        200         500
                                         5     400       10        200        100        100         400
                                         6     200       10        200          0          0         200


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